The Mach3 USB Interface Board is designed to handle an output current of 50mA. These outputs are generally not suitable for heavy loads like Spindle Governor Relays (SGRs)​​. Given that your SGR pulls 2.6 Amps, it exceeds the capacity of the Mach3 USB Interface Board's output. Therefore, directly switching the SGR using the Mach3 USB Interface Board is not advisable. Instead, using your existing C36 rev1.1 board as an intermediary would be the recommended approach. This board can handle higher currents and will act as a buffer, protecting the Mach3 USB Interface Board from being overwhelmed by the higher current demand of your SGR.

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[575] How many Amps can the output handle? My SGR pulls 2.6 Amps so I need to know if the output can handle that much.

Dealing with glass co2 laser tubes, it is difficult to accurately tell if it is going out or loosing "oomph". The laser will loose its co2 levels, which will cause it to loose cutting strength.
We have noticed that the laser at its "strongest" or new state fires a purplish/reddish color laser through the tube, and when it is loosing its cutting strength it turns to a faded red orange/orange color.

Using a ammeter will only measure the current going to the tube. The PSU will not know when the tube is losing its cutting strength, so it will constantly flow the same voltage and current.


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How many dots should come out of the laser

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What is a clear indication of a failing/failed laser tube? I know that laser tubes eventually "wear out", but how does one determine if the tube is loosing its "oomph"? My 40W Blacktooth laser tube return goes through an ammeter, so is the ammeter reading proportional to the beam strength, or can the beam die and still draw the same amount of current?

Yes, you can use a conductive metal to serve as a zeroing block for the Z axis. All you need to do is connect the block (conductive metal) to one of the 4 inputs on the controller. The end mill must be connected to the DCM terminal (the GND of the 24V power supply) of the controller. In the inputs dialog box (config-ports and pins-inputs). Under the probe line, enter port 3 and the pin used for the block.

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[575] Hi can I use a zeroing block with mock three interface board and do you have one I can purchase and directions on how to set up

You should not have a problem with using this controller and having more than 500 lines of GCode. The 500-lines limitation is specific to licensing. Make sure that the Mach3 that you are using does not show "Demo" at the top of the screen. You can also confirm this in the help->about. If you are using a license that was purchased through this website, or from Machsupport.com, you should be fine.

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i have a licence but mach 3 not work above the 500 lines

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[575] Although i have licensed mach, when i use that particular board it seems to run only 500 lines of code, how can i fix that? i

This controller does not have an encoder input to determine the speed of a lathe spindle. The Pokeys57CNC does have an available encoder input.
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach4-mach3-USB-ethernet-Board

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[575] how do i connect a lathe spindle speed encoder to this usb breakout board controller so i can set up for thread cutting on my lathe and on the mill for threading

You will want to connect the homing switches (which may also serve as your near limit switches) to different input terminals. It's ok to add more limit switches with the home switches, but each home should be on independent inputs. For example, connect home X and any other limit switch to IN1, connect home Y and any other limit switch to IN2, and so on. This will allow you to properly use the "ref all home" button in Mach3.

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In the instructions (diagram 1) you show all the home switches connected in parallel? But here you say they need to each have their own inputs. "You will want to connect the homing switches (which may also serve as your near limit switches) to different input terminals." I dont see how the second and third axis can go home if the first axis has already closed the parallel circuit unless they back off a bit until the switch opens up again before the next axis goes to home? My machine has no limit switches so I assume they are home switches.

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[575] I have finally got my limit switches wired and working - thank you. Can they also used as homing switches and if so it it just a question of looping the two inputs on the board i.e. the limit and home terminals IN2 to IN3

For the USB controller and reversing the rotation for a motor, you would need to do this in the software (planet-cnc). In the configuration, you will need to reverse the direction by inverting the direction output.

Technically, the motor changes direction when the direction signal changes from a high to a low, or vice verse. For instance, the motor turns in one direction when the direction signal is, say, low. The motor will turn in the other direction when the direction signal is high. High is 5v and low is 0v or gnd.

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I have wired the step motors with the USB breakout board. When I jog the y axis it travels in the wrong direction. How do i switch the motors rotation?

The 5V power required for the breakout board can be a simple USB male to male cable, that will connect from your computer to the board itself.
Now adding a external power supply make sure that it does not exceed a total of 5V and the standard 500 MilliAMP - 1 A.

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I have a YDH-18-5 Power Supply AC Input:100-240v 47-63Hz, Ouput: 5v - 2A and need to know if its safe to use with the Parallel Breakout Board.

Here is how to connect your router to the parallel breakout board through the on-board relay. You will need a spare extension cord. You will need to remove a portion of the outer jacket of the extension cord to expose the white, black and green wires (white = neutral, black = live and green = ground), understanding that the neutral and live create the completed circuit.

See this image of a similar connection. The terminal has the same connections.
https://www.buildyourcnc.com/images/vacuum-pressure-controller-relay-terminals-700.JPG

Image of the relay terminal:
https://www.buildyourcnc.com/images/breakoutboardrelayNONC.PNG

The live/black wire would be cut and one end of the cut would be secured into the P terminal and the other cut end would be secured into the S terminal. The live and ground wire would be uncut and travel from the plug to the router.


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You can also connect other high powered devices to the breakout board using any of the output terminals. You will need to supply extra relays like the one shown here:
https://www.buildyourcnc.com/item/electronicsAndMotors-breakout-Relays-relay-board-250V-12A-5V

Or you can find SSRs (Solid State Relays) that will accept 5v to drive the relay coil. Make sure the SSR will protect the 5V line from Back EMF as there is a coil in the relay. The one we sell contains a fly-back diode to protect the 5v terminal.

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I have your breakout board with relay parallel port , how can I wire up a regular router to that board so I can control the router

You can only use the planet-cnc interfaces with the PlanetCNC software. If you like the software and want to remain with that software, the hardware interfaces will need to be purchased from the planet-cnc folks.

I would recommend using the Pokeys57CNC interface which is compatible with Mach3 and Mach4. You can also consider the Mach3 USB interface if the Pokeys57CNc interface is out of your price range.

Pokeys57CNC product page:
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach4-mach3-USB-ethernet-Board

Mach3 USB product page:
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

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I have registered version of planetcnc software that I purchased with a Chinese controller I want to use 3 better drivers with a separate USB controller can you recommend a controller and how to link my existing software. Regards Lloyd from Australia

You can find instructions for the Mach3 USB here:
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

You will probably need to use the Mach3 USB board with Mach3. We have not tested the Mach3 usb card with Mach4.

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Whereb can I find directions on how to install the Mach3 USB board with Mach 4 software? I do not have a parallell port.

The Mach3 USB controller does not provide 5V output signals. The Inputs, Outputs, and PWM Spindle Speed terminals are separated from the 5V side of the board. The output terminals use the 24V portion of the controller and you will need a 24V power supply to make these outputs work.

Please watch the video below to completely understand how the outputs of this controller work. Make sure that you are using the RNRmotion.dll plugin and that the port for each of the outputs is set to port 3.

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[575] I cant get a 5v signal on any of the Outputs on the board. what Port# and Pin #s should I be using on Mach3?

No, you should not have received two parallel breakout boards in your CNC kit. You can return the extra item using standard shipping with COD. Our apologies for the confusion and the inconvenience.

I will answer the other question as another FAQ. Please check the Customer Service page to see the answer to that question.

If you have difficulty finding the answer, here is a link:
https://www.buildyourcnc.com/FAQ/13636

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I HAVE A 2000 WK 11–3 Z LIMIT SWITCHES GOING TO C10R10 BREAKOUT BOARD . CAN ALSO USE THEM AS MY HOME POSITION WELL. NEED THE WIRING CONFIGURATION

You can add a limit switch to either the USB or the parallel board. Please refer to the product pages for these items to view wiring diagrams.

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I want to add limit switches but I have no connections on the breakout board. Can I use a usb interface board for the limit switches as well as the parallel port for the running?

You can add a limit switch to either the USB or the parallel board. Please refer to the product pages for these items to view wiring diagrams.

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I want to add limit switches but I have no connections on the breakout board. Can I use a usb interface board for the limit switches as well as the parallel port for the running?

Yes, the Mach3 USB controller will work with the latest Windows version and in 64-bit mode. The 32-bit mode is only relevant for using the parallel port driver if you are using a parallel port breakout board. Since this controller is connected via a USB cable, the 64-bit state will work fine.

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[575] I have a 64 bit Windows 11 laptop. Will this interface board work with this? If not is there an option you can suggest.

Does your plasma cutter have an external trigger that voltage can be applied to make the trigger engage? If I known, please provide the brand and model of your plasma cutter so we can determine this.

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I converted my blackToe to do plasma cutting. Used the Motor control relay on the break out board and just wired it into the plasma cutter trigger. Put a large pan (like a car oil drip pan) with about 1/4 inch of water on the table and attached fixtures. 400 15ga parts later it's still working great.

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That is so cool!!

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I would like to post a story on your setup and conversion. Do you have pictures of the process and/or the new setup?

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Hello I bought a full setup of parts a couple years ago to make a cnc router and now I have decided that I want to make a cnc router/plasma. I was wondering how to go about hooking up the plasma to the breakout board

I would recommend using a separate 24VDC power supply for the controller. The 24VDC that is connected to the controller is used for delicate input signals and output signals that control external devices. To keep interference and possible current and voltage fluctuations at a minimum due to the motor load, a separate power supply would be best.

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[575] Can the 24VDC supply used for the interface board be the same supply used for stepper drivers, or do you need separate power supplies? If not, does GND and DCM need to be isolated?

The motor is helped by the mechanical leverage of the screw. The 425 oz-in motors that are included in the standard electronics combo has very high torque for that type of machine. You will have no problem using that motor for the book machine.

We use that motor for very heavy spindles on the blackToe and blackFoot CNC Machine kits.

You will need to do the mechanical leverage calculation along with the torque of the motor to determine the actual weight it will lift. The calculation will need to consider the type and pitch of the screw and it would also consider the gravity constant of 9.8 m/s/s.

If you need me to determine this formula and work out the calculation based on the screw you are using, please let me know.

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thank you for the reply. I would be really good to know the calculation. The lead screw is 1/2" diameter with 13 TPI. Please provide the calculation. And one more question. If I am cutting 18mm MDF with 6mm cutting bit (so 6mm pass), what can be the maximum speed rate of cutting and spindle speed of router?
thank you

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I received the electronics for book build cnc machine. I need to know how much weight the z-axis motor can hold since my (craftsman) router seems to be heavy. It is 2HP with variable speed