Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.

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Question #: 14729

Question: Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.

Current Solution

Take a look at these two videos that I created today on Instagram on the proper wiring of a relay to the Mach3 USB controller.

https://www.instagram.com/tv/CMYGGBtj3cq/?utm_source=ig_web_copy_link
https://www.instagram.com/tv/CMYLvq9DXVK/?utm_source=ig_web_copy_link

Don't forget to watch the initial video on the Mach3 USB outputs on the Mach3 USB product page (last video on that page):
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

Respond:

Other Possible Solutions to this Question

Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.
Take a look at these two videos that I created today on Instagram on the proper wiring of a relay to the Mach3 USB controller.

https://www.instagram.com/tv/CMYGGBtj3cq/?utm_source=ig_web_copy_link
https://www.instagram.com/tv/CMYLvq9DXVK/?utm_source=ig_web_copy_link

Don't forget to watch the initial video on the Mach3 USB outputs on the Mach3 USB product page (last video on that page):
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board
Click the link to add information to this solution:
Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.
Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.
Take a look at these two videos that I created today on Instagram on the proper wiring of a relay to the Mach3 USB controller.

https://www.instagram.com/tv/CMYGGBtj3cq/?utm_source=ig_web_copy_link
https://www.instagram.com/tv/CMYLvq9DXVK/?utm_source=ig_web_copy_link

Don't forget to watch the initial video on the Mach3 USB outputs on the Mach3 USB product page (last video on that page):
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board
Click the link to add information to this solution:
Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.
Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.
Take a look at these two videos that I created today on Instagram on the proper wiring of a relay to the Mach3 USB controller.

https://www.instagram.com/tv/CMYGGBtj3cq/?utm_source=ig_web_copy_link
https://www.instagram.com/tv/CMYLvq9DXVK/?utm_source=ig_web_copy_link

Don't forget to watch the initial video on the Mach3 USB outputs on the Mach3 USB product page (last video on that page):
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board
Click the link to add information to this solution:
Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.
Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.
Take a look at these two videos that I created today on Instagram on the proper wiring of a relay to the Mach3 USB controller.

https://www.instagram.com/tv/CMYGGBtj3cq/?utm_source=ig_web_copy_link
https://www.instagram.com/tv/CMYLvq9DXVK/?utm_source=ig_web_copy_link

Don't forget to watch the initial video on the Mach3 USB outputs on the Mach3 USB product page (last video on that page):
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board
Click the link to add information to this solution:
Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.
Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.
Take a look at these two videos that I created today on Instagram on the proper wiring of a relay to the Mach3 USB controller.

https://www.instagram.com/tv/CMYGGBtj3cq/?utm_source=ig_web_copy_link
https://www.instagram.com/tv/CMYLvq9DXVK/?utm_source=ig_web_copy_link

Don't forget to watch the initial video on the Mach3 USB outputs on the Mach3 USB product page (last video on that page):
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board
Click the link to add information to this solution:
Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.
Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.
Take a look at these two videos that I created today on Instagram on the proper wiring of a relay to the Mach3 USB controller.

https://www.instagram.com/tv/CMYGGBtj3cq/?utm_source=ig_web_copy_link
https://www.instagram.com/tv/CMYLvq9DXVK/?utm_source=ig_web_copy_link

Don't forget to watch the initial video on the Mach3 USB outputs on the Mach3 USB product page (last video on that page):
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board
Click the link to add information to this solution:
Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.
I have your Mach3 usb interface board and am interested in the relay board to turn plasma torch on/off. I have a different relay board that doesn't work, it needs 0/5v from output pin to trigger and the usb board doesn't put out 5 volts. Does this relay board need 5v on output or will work fine with this usb controller?
The Mach3 USB interface board requires 24V relays externally. There are no relays on the mach3 usb board. If you use an external relay on the mach3 usb board, the relay connects to the V+ which is 24V and the output pin is the return.

Additional Information:
I understand what you are saying. Does your relay board work with the Mach3 USB board? If not, what relay board do you suggest to work with this usb controller?

Additional Information:
Our relay board works with our parallel breakout board. An off the shelf SSR (Solid State Relay) made for 24V should work fine.
Click the link to add information to this solution:
I have your Mach3 usb interface board and am interested in the relay board to turn plasma torch on/off. I have a different relay board that doesn't work, it needs 0/5v from output pin to trigger and the usb board doesn't put out 5 volts. Does this relay board need 5v on output or will work fine with this usb controller?
I purchased the Mach3 USB controller, however when I ran the test procedure, I get no response from the board, however the light comes on but does not flash when I Press the arrow keys, and measurements with the multimeter shows no voltage on the output connections. the meter shows 24 volts on the 24 volt connection across 24v and DCM. I believe the board is corrupt.
Does the board's light come on at all? Did you try only connecting the controller to the USB, without the 24V connected to see if the board is functioning?

Thanks

Additional Information:
Hi Patrick, Larry Here, I'm still having the same problem with the new board. When I plug the usb cable in the board, I get the flashing light but when I measure the voltage on the output pins I get no voltage at all. Mach3 says that the pins, 1 thru 4 are enabled and the output is enabled on all the pins just the way I set them, but no joy.
Click the link to add information to this solution:
I purchased the Mach3 USB controller, however when I ran the test procedure, I get no response from the board, however the light comes on but does not flash when I Press the arrow keys, and measurements with the multimeter shows no voltage on the output connections. the meter shows 24 volts on the 24 volt connection across 24v and DCM. I believe the board is corrupt.
I am interested in using the Mach3 USB interface board. I was wondering if there was a way to run a torch height controller with this board for use with a plasma cutter, and if so do you know of any THCs that will work. Thank you.
Yes, you can connect a THC, Torch Height Controller, with the Mach3 USB controller. The THC uses the inputs to determine if the z axis needs to move up or down according to the arc of the plasma torch. The THC connects its outputs to the inputs of the controller so the controller will be informed of the states of the plasma torch.
Click the link to add information to this solution:
I am interested in using the Mach3 USB interface board. I was wondering if there was a way to run a torch height controller with this board for use with a plasma cutter, and if so do you know of any THCs that will work. Thank you.
On the USB controller I am unable to get voltage from the Mist relay block on the board. The Flood and Spindle produce a voltage change correctly. Is there a setting I am missing?
Planet CNC has the option to turn off these outputs on your USB board. Under the File/settings/Pins. You will have Spindle (M3,M4,M5) Coolant (M7,M8,M9) as available output pins. On the drop down tabs for these output pins you will have this option ( --- ), if selected it will turn of that output pin in your board and you will get not voltage change in the pin.
Click the link to add information to this solution:
On the USB controller I am unable to get voltage from the Mist relay block on the board. The Flood and Spindle produce a voltage change correctly. Is there a setting I am missing?
I installed the USB CNC Planet and got out of your USB controler $ 75 .Viska have linked to a video 'Party - 2.. X - running and y and z-axis does not work, it moves step motors and controller positions X -axis works, and Y and Z does not work.
Recommend first test to check a non-working axis, is to connect the current working axis(ex X-axis) to either the y/z axis to test the actual board and wiring in other axis setup. If tests failed and working (x-axis setup) does not working in the new axis location, go the Planet-CNC/File/Settings/Axes and check if your current non-working axis setup requires a inverted pulse. Check box and test again.
Next test if first fails, is to check continuity in your wires. A simple multimeter(ohm's) will work, just connect the positive and negative ends to one side of the same wire and if reading comes to 0.000, wire has continuity and if reads 0.L then there is a break in the wire and should be replaced.
Click the link to add information to this solution:
I installed the USB CNC Planet and got out of your USB controler $ 75 .Viska have linked to a video 'Party - 2.. X - running and y and z-axis does not work, it moves step motors and controller positions X -axis works, and Y and Z does not work.
I have a single axis motion for my table saw fence. Motor, limit switches and e-stop work fine. I now need to add an air solenoid relay but I cannot get the outputs to work. I have 24v supply connected and tried using the Spindle output on pin 1. But using a multimeter, there is no voltage on the Output 1 terminal.
Make sure that the port setting for that output is set to port 3. To do this in Mach3, click config -> Ports & Pins -> click the outputs tab and in the list of outputs, select the output you want to use and set the port to 3.
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I have a single axis motion for my table saw fence. Motor, limit switches and e-stop work fine. I now need to add an air solenoid relay but I cannot get the outputs to work. I have 24v supply connected and tried using the Spindle output on pin 1. But using a multimeter, there is no voltage on the Output 1 terminal.
I am installing a mach 3 usb controller into a wright cnc plasma table and I need instruction on wiring the thc (proma compact ) torch height controller to this board. IE will this board work to replace the parallel port board with usb controller board?
Yes, you can connect a THC, Torch Height Controller, with the Mach3 USB controller. The THC uses the inputs to determine if the z axis needs to move up or down according to the arc of the plasma torch. The THC connects its outputs to the inputs of the controller so the controller will be informed of the states of the plasma torch.
Click the link to add information to this solution:
I am installing a mach 3 usb controller into a wright cnc plasma table and I need instruction on wiring the thc (proma compact ) torch height controller to this board. IE will this board work to replace the parallel port board with usb controller board?
I am converting from a Parallel Port to the Mach3 USB. My limit switches can accomodate up to 5VDC and I want to Drive a Relay from one of the outputs. Will my switches work and do I need a 24VDC Relay?
Yes, the best way to attach a relay to the output of the Mach3 USB board is to use an SSR (Solid State Relay) at the 24 Volt rating. This is the standard supply for this side of the Mach3 USB board.
Click the link to add information to this solution:
I am converting from a Parallel Port to the Mach3 USB. My limit switches can accomodate up to 5VDC and I want to Drive a Relay from one of the outputs. Will my switches work and do I need a 24VDC Relay?
I can not get my limit switches to work properly on my Mach3 USB controller. I know I have it wired correctly. I can not reset mach3 by either the reset button or the squealy line button below the exap button without unplugging the 24 volt power supply. I have watched the youtube videos at least 20 times and verified and triple verified the wiring. I can send photos to an email address.
Make sure the input port is set to port 3.

Additional Information:
Make sure the input port is set to port 3.

Additional Information:
Make sure the input port is set to port 3.
Click the link to add information to this solution:
I can not get my limit switches to work properly on my Mach3 USB controller. I know I have it wired correctly. I can not reset mach3 by either the reset button or the squealy line button below the exap button without unplugging the 24 volt power supply. I have watched the youtube videos at least 20 times and verified and triple verified the wiring. I can send photos to an email address.
i have a breakout usb controller iam using a spindle output to active a relay 5V but it didnt work.... whats the problem, what else i need to active that realy 5v 10A?
To control a spindle using the USB CNC interface, you will need a relay board that contains a transistor that can activate the relay with a power source with enough current that can activate the relay. This video explains all of the information you will need to develop this relay circuit:
&index=44&list=PLE72E4CFE73BD1DE1
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i have a breakout usb controller iam using a spindle output to active a relay 5V but it didnt work.... whats the problem, what else i need to active that realy 5v 10A?
Mach3 USB interface board initial setup. Following instructions in the video "Mach3 USB controller outputs". Arrow keys cause red LED to blink, but cannot duplicate 24V output with M3 (or M4) commands as shown in the video. Do I need to re-install Mach3?
If the outputs are not functioning as expected on the Mach3 USB controller, confirm that the port for the output is 3. This is a part of the configuration I did not show on the video I created on using the outputs for the RNRMotion controller.

Additional Information:
Thanks for your help. Under Ports & Pins>Output Signals I show Output#1 through Output#4 as Enabled. All have Port# set to 3. Pin Numbers for each Output# are same as Output# (Output#1 set to Pin Number 1, etc.).
Still no voltage showing on output 1 (of the board) when I input M3 in the Input section of the MDI tab. However if (in Spindle Setup tab) I set (in "Relay Control")M3 Output# to 3 and M4 Output# to 4 things work as expected. Is it possible to have the M3 signal show up on Output#1?
Thanks again.

Additional Information:
Click the link to add information to this solution:
Mach3 USB interface board initial setup. Following instructions in the video "Mach3 USB controller outputs". Arrow keys cause red LED to blink, but cannot duplicate 24V output with M3 (or M4) commands as shown in the video. Do I need to re-install Mach3?
I bought a 'BuildyourCNC V1' relay board to go with my mach3 usb controller. I have been sent a 'Songle' relay. It's not the one in your picture and it's got different connections, for which there isn't a wiring diagram. The one I ordered says it is 5v, this one seems to be saying it's a 24v unit. Can you please explain what has happened? Thanks
The Mach3 USB interface board requires 24V relays externally. There are no relays on the mach3 usb board. If you use an external relay on the mach3 usb board, the relay connects to the V+ which is 24V and the output pin is the return.

Additional Information:
I understand what you are saying. Does your relay board work with the Mach3 USB board? If not, what relay board do you suggest to work with this usb controller?

Additional Information:
Our relay board works with our parallel breakout board. An off the shelf SSR (Solid State Relay) made for 24V should work fine.
Click the link to add information to this solution:
I bought a 'BuildyourCNC V1' relay board to go with my mach3 usb controller. I have been sent a 'Songle' relay. It's not the one in your picture and it's got different connections, for which there isn't a wiring diagram. The one I ordered says it is 5v, this one seems to be saying it's a 24v unit. Can you please explain what has happened? Thanks
I bought a 'BuildyourCNC V1' relay board to go with my mach3 usb controller. I have been sent a 'Songle' relay. It's not the one in your picture and it's got different connections, for which there isn't a wiring diagram. The one I ordered says it is 5v, this one seems to be saying it's a 24v unit. Can you please explain what has happened? Thanks
The Mach3 USB interface board requires 24V relays externally. There are no relays on the mach3 usb board. If you use an external relay on the mach3 usb board, the relay connects to the V+ which is 24V and the output pin is the return.

Additional Information:
I understand what you are saying. Does your relay board work with the Mach3 USB board? If not, what relay board do you suggest to work with this usb controller?

Additional Information:
Our relay board works with our parallel breakout board. An off the shelf SSR (Solid State Relay) made for 24V should work fine.
Click the link to add information to this solution:
I bought a 'BuildyourCNC V1' relay board to go with my mach3 usb controller. I have been sent a 'Songle' relay. It's not the one in your picture and it's got different connections, for which there isn't a wiring diagram. The one I ordered says it is 5v, this one seems to be saying it's a 24v unit. Can you please explain what has happened? Thanks