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Question #: 13972

Question: Can you tell me what gauge wire is needed for limits switches and the spindle?

Current Solution

The hookup wires you will need is 22 to 24 AWG stranded and shielded for the wiring of the limit switches and E_Stop. Our kit customers select various places for these switches, so we don't supply the wiring. If you don't use shielded cable, you will need to change the debounce setting in Mach3 (if that is the control program you are using).

We typically use 14 AWG stranded wire for the VFD to Spindle (U, V, W) connections.

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Other Possible Solutions to this Question

  • BUILDING ONE OF YOUR GREENBULL 6X LONG AND 2.2 KILOWATT SPINDLE DOES NOT FIT. SEEMS LEAD SCREW YOU SENT WITH KIT IS SHORT 42" LOOKS LIKE IT NEEDS TO BE 5 OR 6 INCH LONGER. THIS CORRECT? WHAT THE NEEDED LENGTH FOR UNIT?
  • CAN YOU PLEASE TELL ME THE AVAILABILITY OF 12X36 BLUE CHICK 4.2, AND COST FOR SHIPPING TO ZIP 72802 IN RUSSELLVILLE, ARKANSAS?

    Yes, the blueChick kits are available. You can get the shipping rates automatically in the shopping cart. There will be a calculate shipping button on the enter shipping information section of the shopping cart.

    Click the link to add information to this solution:
    CAN YOU PLEASE TELL ME THE AVAILABILITY OF 12X36 BLUE CHICK 4.2, AND COST FOR SHIPPING TO ZIP 72802 IN RUSSELLVILLE, ARKANSAS?

  • I HAVE A SIGN SHOP AND WE NEED CUT ALUMINUM, PLEXIGASS, FOAM AND OTHER MATERIALS FOR SIGNS. CAN YOU TELL ME WHAT MACHINE WE NEED? I LOOKING 4'X8' OR 5' X 10'

    The overall size of the machine, really depends on both the area available to you and also the overall size of material being used. Now our larger machines (blackFoot, greenBull, greenLean) can cut all the materials mentioned above, and if equipped with our 2.2kW spindle you will be accurate up to ten thousandths of an inch.
    Our greenBull machine does have an option for a long-z axis, that was especially designed to cut foam, but depending on the overall size it might not be a requirement for the specified request.

    Click the link to add information to this solution:
    I HAVE A SIGN SHOP AND WE NEED CUT ALUMINUM, PLEXIGASS, FOAM AND OTHER MATERIALS FOR SIGNS. CAN YOU TELL ME WHAT MACHINE WE NEED? I LOOKING 4'X8' OR 5' X 10'

  • wHAT IS THE SMALLEST LENGTH SHAFT I CAN USE FOR YOUR #25 DRIVE SPROCET?

    The hub length of the drive sprocket and the other mechanical devise that is used to connect on the shaft will determine the length of the shaft needed for use with the drive sprocket.

    The hub lengths for our drive sprockets are 1/2". So if you are connecting the drive sprocket to a motor, your motor shaft will need to be at least 1/2" in length.

    Click the link to add information to this solution:
    wHAT IS THE SMALLEST LENGTH SHAFT I CAN USE FOR YOUR #25 DRIVE SPROCET?

  • I WIRED MY VFD (2.2KW VERSION) AND TRIED TEST RUNNING THE SPINDLE. CONFIGURED TO YOUR SPECS ON THIS WEBSITE, ONLY ISSUE IS WE GOT AN ERROR CODE. ERR 02, DO YOU KNOW WHAT IS? OR HAVE A LIST OF CODES? THANK

    Can you provide the model number of your VFD?

    Yes, I have the "YL600 - 2S - 2K20"

    It just came with a small booklet that is all in Chinese...

    Click the link to add information to this solution:
    I WIRED MY VFD (2.2KW VERSION) AND TRIED TEST RUNNING THE SPINDLE. CONFIGURED TO YOUR SPECS ON THIS WEBSITE, ONLY ISSUE IS WE GOT AN ERROR CODE. ERR 02, DO YOU KNOW WHAT IS? OR HAVE A LIST OF CODES? THANK

  • WHAT IS D.O.F OR DEPTH OF FIELD FOR THE BLACKTOOTH LASER AND LENS?

    Depth of Field. This is how far the focal point goes before re-expanding again. With a 2" lens, you have approximately 2-3mm of DOF. This means that you'll have 2-3mm of perfectly focused laser before it starts to re-expand again. If you have a 4" lens, you will have up to 7mm of DOF.

    Additional Information:

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    WHAT IS D.O.F OR DEPTH OF FIELD FOR THE BLACKTOOTH LASER AND LENS?

  • WHAT IS SHIPPING DIMENSIONS AND WEIGHT FOR THE VERTICAL LASER.

    Shipping crate size 121" X 36" X 92"

    Weight 511 LBS

    Click the link to add information to this solution:
    WHAT IS SHIPPING DIMENSIONS AND WEIGHT FOR THE VERTICAL LASER.

  • WHAT ARE THE SPINDLE INVERTERS (VFD) INPUT AC CONNECTIONS FROM WALL OUTLET?

    Input to VFD:
    240V Active - R
    240V Neutral - S
    Ground - E

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    WHAT ARE THE SPINDLE INVERTERS (VFD) INPUT AC CONNECTIONS FROM WALL OUTLET?

  • WHAT IS THE LEAD TIME FOR REDFROG PICK AND PLACE MACHINE?

    You can expect a two week lead time for the redFrog pick and place machine.

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    WHAT IS THE LEAD TIME FOR REDFROG PICK AND PLACE MACHINE?

  • WHAT IS THE SHIPPING WEIGHT AND DIMENSIONS FOR GREENLEAN?

    Shipping crate 121" X 36" X 92"

    Weight 511 LBS

    Additional Information:
    ship in india pls

    Additional Information:
    International shipping rates can be determined by:
    - adding products to the cart
    - go to the cart and enter shipped by address
    - and pressing the calculate shipping button

    Click the link to add information to this solution:
    WHAT IS THE SHIPPING WEIGHT AND DIMENSIONS FOR GREENLEAN?

  • HI, I HAVE INTENTION OF PURCHASING YOUR 1/2 INCH PRECISION LEAD SCREW SET TO BUILD MY CNC MACHINE, COULD THE SCHEMATIC DIMENSION ANTI-BACKLASH NUT, BEARING FOR AND SHIM? ALSO IS 2.2KW SPINDLE ABLE MILL ALUMINUM WHAT ACCURACY?

    BYCNC response:

    Milling aluminum is no problem with our machines.

    Here is a video we recently did with our 4'x8' machine. The aluminum piece is about 1/4" thick: https://buildyourcnc.com/tutorials/tutorial-greenbull-aluminum-cutting

    The accuracy you will see from our our 2.2kW spindle is entirely dependent on the precision of your build, so it's not possible to say what level of accuracy you can achieve without an examination of the complete system. However, our spindles have a runout of less than .0001 in, which includes the collets that we sell. If you use a collet from another manufacturer, we cannot guarantee this TIR (Total Indicated Runout) dimension.

    For the dimension drawing of the anti-backlash nut, please contact us directly by phone or email to techsupport@buildyourcnc.com

    User response:
    I have emailed waiting for your reply.

    User response:
    Hi, I am still waiting for your email reply.

    BYCNC response:
    Your email has been sent.

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    HI, I HAVE INTENTION OF PURCHASING YOUR 1/2 INCH PRECISION LEAD SCREW SET TO BUILD MY CNC MACHINE, COULD THE SCHEMATIC DIMENSION ANTI-BACKLASH NUT, BEARING FOR AND SHIM? ALSO IS 2.2KW SPINDLE ABLE MILL ALUMINUM WHAT ACCURACY?

  • HI, I HAVE INTENTION OF PURCHASING YOUR 1/2 INCH PRECISION LEAD SCREW SET TO BUILD MY CNC MACHINE, COULD THE SCHEMATIC DIMENSION ANTI-BACKLASH NUT, BEARING FOR AND SHIM? ALSO IS 2.2KW SPINDLE ABLE MILL ALUMINUM WHAT ACCURACY?

    BYCNC response:

    Milling aluminum is no problem with our machines.

    Here is a video we recently did with our 4'x8' machine. The aluminum piece is about 1/4" thick: https://buildyourcnc.com/tutorials/tutorial-greenbull-aluminum-cutting

    The accuracy you will see from our our 2.2kW spindle is entirely dependent on the precision of your build, so it's not possible to say what level of accuracy you can achieve without an examination of the complete system. However, our spindles have a runout of less than .0001 in, which includes the collets that we sell. If you use a collet from another manufacturer, we cannot guarantee this TIR (Total Indicated Runout) dimension.

    For the dimension drawing of the anti-backlash nut, please contact us directly by phone or email to techsupport@buildyourcnc.com

    User response:
    I have emailed waiting for your reply.

    User response:
    Hi, I am still waiting for your email reply.

    BYCNC response:
    Your email has been sent.

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    Click the link to add information to this solution:
    HI, I HAVE INTENTION OF PURCHASING YOUR 1/2 INCH PRECISION LEAD SCREW SET TO BUILD MY CNC MACHINE, COULD THE SCHEMATIC DIMENSION ANTI-BACKLASH NUT, BEARING FOR AND SHIM? ALSO IS 2.2KW SPINDLE ABLE MILL ALUMINUM WHAT ACCURACY?

  • I HAVE THE REDFLY SYSTEM AND A 2.2KW SPINDLE - 110V HOW DO CONNECT SPINDAL?

    It is not necessary to connect the spindle VFD (Variable Frequency Drive also called an Inverter) to the computer or CNC motion electronics. The VFD can be controlled independently using the control panel on the VFD. The control panel has the ability to control all aspects of the spindle including Speed, Torque, limits, etc. However, you can connect the VFD to the computer so the CNC control program can control the spindle during the CNC Machine operation. You will need to connect the VFD to the computer via a serial conection (in this case, it is the RS-485 protocol).

    The following are instructions on how to connect the VFD to Mach3 via this RS-485 serial connection.

    The first thing you will need is the dynamic link library to pair with mach3 called the Huanyang VFD Mach3 PlugIn. You can find this file at the mach3 support forum here: http://www.machsupport.com/forum/index.php/topic,14182.0.html

    You will also need to download the Microsoft .net 3.5 framework and install it: https://www.microsoft.com/en-us/download/details.aspx?id=21

    Follow the pdf that comes with the library file, but here is a synopsis of what you need to do (I also added a lot more information that may be useful during this process as the manual does not cover the main connections that need to be done):

    You will need to program your VFD so that it knows how to communicate with mach3 and the computer (go into the programming mode of the VFD and change these parameters):
    - PD001 - value 2 - Enables with communication aspect of the VFD
    - PD002 - value 2 - Enables frequency control from the communcations port
    - PD163 - value 1 - VFD address
    - PD164 - value 1 - Baud rate of 9600 (speed of the communication)
    - PD165 - value 3 - 8N1 RTU - 8 bits (that's the size of the word that gets communicated), N (No parity or no error checking) and 1 (1 stop bit)

    Copy the dll file to the PlugIns folder of mach3.

    Connect the RX and TX lines to your computer. There are a couple ways you can do this, but the recommended way would be to use an FTDI USB device which converts a USB to a serial com port. The device will have Rx and Tx connectors to connect to the VFD terminals with the same labels. This method is recommended since serial ports are not as common in computers these days.

    Next, you will need to configure mach3 to use the plugin library. Start mach3 and click on Menu -> config ->Config Plugins. Enable the new plugin by clicking on the red cross on the left column next to the plug in. Restart mach3 after doing this.

    No you need to configure mach3 to use the HuanyangVFD plugin. Go to the ports & pins configuration and select the spindle setup tab. Make sure that the Disable Spindle Relays checkbox is unchecked. We don't want mach3 to output a signal for a relay since the spindle will start up and turn off within the VFD and not from an external relay.

    Next, go to the HuanyangVFD settings by clicking on Menu -> plugin control -> HuanyangVFD. Set the parameters to the same settings you put into the VFD programming. The com port will be shown as new hardward when you plug in the USB FTDI device. A little bubble will be displayed at the bottom right where it will notify you that a new device is being installed (be patient while windows assigns a com port). Alternatively, you can use the windows device manager to see which port was set for the new USB FTDI device). You may need to restart mach3 several times until you get the correct information displayed in the PD001 and PD002 fields. When the com port is correct and the other parameters, like baud and VFD address is the same as you entered in the programming, then the PD001 and PD002 will show the number 2, otherwise, a 99 will appear which means that communication was not successful.

    You can now control the on/off and RPM of the spindle using the RS485 communication between mach3 and the VFD.

    Additional Information:
    The question was how to connect the spindle to the redfy. I did not receive a VFD.
    I have the redFly system and a 2.2kW Spindle - 110V how do i connect the spindle?

    Additional Information:
    If you received a spindle without a VFD, please contact us asap. Our spindle will not work without a VFD.

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    Hi, how is this setup in mach4?

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    I HAVE THE REDFLY SYSTEM AND A 2.2KW SPINDLE - 110V HOW DO CONNECT SPINDAL?

  • WHAT ARE THE OUTPUT INVERTER (VFD) CONNECTIONS TO SPINDLE?

    U - Pin1
    V - Pin2
    W - Pin3
    Pin4 Dead

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    My home made cnc is a big problem with my NC connection. When in start my spindle it will be gone wrong. It will be limith switch problem anytime. Need help thanks.

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    WHAT ARE THE OUTPUT INVERTER (VFD) CONNECTIONS TO SPINDLE?

  • HOW MUCH SILICONE TUBE DO I NEED FOR A GREEN LEAN TO CONNECT THE SPINDLE

    The greenlean requires 56 feet of 1/4 Inside Diameter and 3/8 Outside Diameter silicon tube for the spindle.

    Additional Information:
    20

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    20

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    HOW MUCH SILICONE TUBE DO I NEED FOR A GREEN LEAN TO CONNECT THE SPINDLE

  • I HAVE INTEREST IN SOME KIT AROUND 14' X 3.5' CAN YOU SUPPLY? ALREADY PRICE? AND WHAT MORE NEED?, MY IS MODELING KAYAKS CNC

    Our CNC machines can be lengthened to work with our customers specific projects.

    For a 3.5' x 14' cutting surface, I would recommend our greenBull 4X! (4'x8'). You will only need to add the remaining length of rail(4) and chain(2) to accommodate the additional 6Ft, so this machine will have a cutting surface of 4' x 14'.

    The additional lengths for the x-axis travel will be a total of 28Ft, and 14Ft of chain. We recommend selecting all the items you wish to purchase and see the actual total in your cart.

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    I HAVE INTEREST IN SOME KIT AROUND 14' X 3.5' CAN YOU SUPPLY? ALREADY PRICE? AND WHAT MORE NEED?, MY IS MODELING KAYAKS CNC

  • WHAT LEAD TIME CAN EXPECT FOR BLACKTOE SO PICK UP THE MACHINE?

    You can expect a one week lead time for our machines.

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    WHAT LEAD TIME CAN EXPECT FOR BLACKTOE SO PICK UP THE MACHINE?

  • WHAT IS THE DIFFERENCE BETWEEN PARALLEL AND USB ELECTRONICS COMBOS MOTOR KITS

    The parallel (printer cable) port is uses the computer as its main source of pulse trains to operate the motor driver directly. Parallel ports are a direct connection from the processor commonly referred to as GPIO pins (General Purpose I/O pins) and provides a convenient and powerful way to interface with the computer. The parallel breakout board is included in those kits only to condition those signals for use with the drivers.

    The USB serves at the actual controller, sending the pulse trains, but the computer sends simple human readable instructions to the USB controller to tell the controller how to send pulses.

    The non-technical differences that may serve as the most important information to you is that the parallel configurations allow for a wider variety of industry standard software that can be used to control the cnc machine. The USB that we offer requires the operator to use a software called Planet-CNC software which is a very well made and feature full cnc control software.

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    USB Motion controller breakout board work with planet cnc software?

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    WHAT IS THE DIFFERENCE BETWEEN PARALLEL AND USB ELECTRONICS COMBOS MOTOR KITS

  • WHAT IS THE FORMULA TO DETERMINE STEPS PER INCH OR RESOLUTION FOR EACH AXIS?

    The formula and calculation is a starting point to get into the area of steps per inch. You will then need to use the mach3 calibration utility to get the exact steps per inch.

    Formula:
    step per inch = (motor steps * microstepping) / (travel at one turn of the motor in inches)
    if microstepping is set at 16 (1/16 on the driver) then and you are using a sprocket and chain with a pitch of .25 inches and 12 teeth on the drive sprocket
    = (200 * 16) / (12 * .25)
    = 3200 / 3
    = 1066.666 steps per inch

    For lead screw that has a travel of .5 inches at one turn like the 5 start 1/2 inch lead screw and using 4 microsteps per step (1/4):
    = (200 * 4) / (.5)
    = 800 / .5
    = 1600 steps per inch

    Remember to use the mach3 calibration wizard and double check the driver microstep setting.

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    WHAT IS THE FORMULA TO DETERMINE STEPS PER INCH OR RESOLUTION FOR EACH AXIS?

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