Since you mentioned there is a nasty smell, I'm wondering if there might have been a issue with the power supply. Can you email us your name for the order and specific voltage you are using for the redFly? at techsupport@buildyourcnc.com. Also I want to mention if you have the USB cord plugged in to the redFly if it has the parallel interface board?

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When I first hooked up my redFly and was manually testing all the axes, everything was going well, then my Y axis stopped working all together, and now my X and Z have stopped also and my redFly has a nasty smell coming from it and none of the stepper motors seem to be getting power.

The NEMA 25 motor uses a different current than other motors. Make sure when you test the NEMA 25 motor, the current setting is at 2.43.

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The motor was tested on the same axes were the others work but one of the NEMA 24 425 Oz motors dose not turn just jitters.

This is most likely a wiring issue. I would disconnect all of the power to the drivers and reconnect one at a time to isolate the problem.

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that was not helpful. I already did that way before submitting this question. there are not that many wires here and I have already rewired this a few times. I actually think its a software or interface board issue because it does work sometimes but then trips (possibly a amperage / voltage issue) I am using the interface board that has a parallel port and usb for 5V. are there different settings that I need to setup?

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I'm using the big 651oz in stepper motor for X and Y and the smaller 325 for the z and X and Y keep tripping when I try to tune the motors on Mach3 but Z seems to work. I have to turn power on and off to reset....is this a wiring issue?

Did you set them up as limit switches or home switches?

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Not sure where do I check that?

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Go to config, then ports and pins, then input signals.

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The limits are labeled x++, x— for example.

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I'm using Mach3. I have 2 limit switches on X, 2 on Y and 1on Z for retracted/home. I can go to diagnostics and see the switches/inputs working. But when I move with jog or gcode they have no effect. Also I can go right past the soft limits. I must have something turn off but I don't know what.

Text the image to 281-815-7701.

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I set up my limits in Mach3 but after restarting machine/program it does not allow me to use them, keep getting error they are out of limits. I have a picture of how they are set and worked at least one time. but not sure how to share it

If you are using Mach3 do you have your hotkeys set up correctly?

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The office was closed on the weekends and during Dr. Martin Luther King Jr. Holiday.

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I got my Blackfoot 4.3 built. Hooked it to the Redleaf and when testing the axis controls Im able to move the X axis using the Right arrow key, but unable to move it with the left key. I have no control on my Y axis. Tried calling for tech support and recieve voicemail 2 days in a row after a few calls each day.

If there is play within the motor itself, then that motor may be defective. Call us to provide us more detail on this issue.

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I have NEMA 34 motors for a GreenBull 6x12. After 2 weeks of use, my Y axis motor has developed play in the front but not rear of the motor. Is this a motor defect or has something come loose somewhere? Thanks,

If some axes are not moving in two directions, the direction signal is not making good contact at either the controller or the driver.

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I have USB Interface board. All axes are working if using MDI , using program some of the axes are only moving one direction. Example using Gcode X50 Y50 Z50 and then X45 Y45 Z45 then online one of the axes is turning correctly. But also shows on Mach3 screen that all axes are moving correctly.

We recommend our electronics combo for the scratch build kit, which you can find on our site here: https://buildyourcnc.com/item/electronicsAndMotors-3axis-425-elcombo. This is our standard general purpose 3 axis electronics system, and includes (3) NEMA 24 425 oz-in stepping motors, (3) Drivers (3.0Amp 24-40 Volts, with 1-1/64 microstepping), (1) 36v 8.8a Power Supply, (1) Interface Board either USB or Parallel. (The USB version requires PlanetCNC software; the parallel interface board gives you a variety of options, Mach3 being one popular choice.)

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I got the plans and hardware from you guys and im almost ready for the stepper motor part of this build. what size motors are good to use for this build? the size of cnc will be 2x4 when finish or what size will not work? thanks

Can you send me a link to the digitizer you are using?

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Hi my names is Minh Truong I would like to said thank you very much for your video I got the system mach3 working fine but one thing I can NOT set and config the digitizer on the board IN4 I am not sure how to setup because in the Mach3 pin 14 for digitizer Please shoe me hoe to set it up for the digitizer.

This sounds like a problem with the step (pulse) signal. The driver motors receive two signals from the computer via the board -- one is high or low and tells the motors which direction to turn, one is a square wave pulsed signal(quick that tells the motor to turn or a constant high signal that tells the motor to maintain its position. With an oscilliscope you can check for proper signal at the board. If you bought the board from us, please contact us to arrange a return authorization.

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Y axis on usb controller not working. The motor gets power and holds but will not turn. I tried switching the same wires, driver, and motor over to the A axis on the controller and it works fine like that. I have double, and triple checked the wiring

The fact that you cannot move the motors with the keyboard serves as a clue to a couple possibilities.

- The software may not be communicating with parallel port. (One possibility may be that your step pins are not low active, or vice versa depending on your drivers).
- You may not be in the correct tab of Mach3. Make sure you are in the Program Run tab.
- The jog on/off button on the program run screen may not be lit (invoked).

This address below shows the complete troubleshooting for this type of situation. It will show how to test each pin at the parallel port at the back of the computer and everything else associated with correctly wiring the electronics.

https://buildyourcnc.com/CNCElectronicsandWiring.aspx




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6 axis robot with Mach3 Card 6 Axis Motion Controller

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I bought Mach 4 and Mach 3 USB Motion card STB4100. The installation Manual you direct me to is for installing board with Mach3. Where can I find directions for the combination of products I bought? The axis motors are held stationary by the magnets but when I try to jog an axis from mach 4 program, no movement.

I am not using a parallell port. I am using a USB.

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I bought Mach 4 and Mach 3 USB Motion card STB4100. The installation Manual you direct me to is for installing board with Mach3. Where can I find directions for the combination of products I bought? The axis motors are held stationary by the magnets but when I try to jog an axis from mach 4 program, no movement.

We apologize for the confusion! The current greenBull kit in the video is a 4' x 8' gB CNC machine, so we currently have a shorter Y-axis length, compared to the 5X/6X kits. However with the gB 5X you should skip every other section(or something similar so it is symmetrical), since we added the option for you to increase the number of ribs if you wish, but is not necessary for the CNC machine.

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Building the 5x10 GreenBull, I went to install the ribs on the mid section of the gantry and you say in the video to skip a spot for the motor to sit, but I have 3 sections that are going to blank not just one like you show in the video. Do I skip more than one, am I missing ribs?

The drivers have quite a bit of protection, so you probably won't ruin anything. You motors are jumping and that is just the motors engaging from getting power from the power supply.

There could be many reasons your motors don't turn. Consider these troubleshooting tips:

- If you are using our parallel breakout board, make sure that the step pins are set for active low (config -> Ports and Pins -> Motor Outputs -> the steps pins should be enabled and set active low)

- The parallel breakout board is powered (connect the USB to the computer using a USB cable)

- In Mach3, make sure you have jog enabled (a little green button at thelower middle of the page in the program run screen).

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If I wired my stepper motors incorrectly what parts of the electronics will be ruined? When I turn on the power, my motors jump like they are supposed to but for some reason, the G-code doesn't seem to be moving from Mach 3 to the motors. Any help would be appreciated. Do I need to order new electronics or just part of the system? Thanks

In all CNC electronics configurations, you will need the motor paired with its own driver.

If two motors/drivers are intended for a single axis and the motors need to turn at the same rate and in the same direction, then the two drivers for these motors should be connected to the same signal wires from the breakout board (step (CP) and direction (CW)) signal wires.

If the motors need to turn in opposite directions, then either one driver will need to have the direction signal inverted, or resolve the opposite direction through a change in the mechanical drive train (i.e. flip the rack on a rack and pinion configuration, or in a roller chain setup, have the chain ride along the opposite side of the drive sprocket).

How do I go about purchasing a redleaf system with 4 drivers, where the (y) and (a) driver are connected to the same signal from the breakout board? I'd also need them to rotate in opposite directions.

The redLeaf webpage contains a purchase option for an extra motor and driver. We can setup the redLeaf system uniquely so it conforms to your application (i.e. motors running in opposite directions).

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I've built a machine where the y axis has (2) 425oz motors, x axis has (1) 425oz. motor, and the z axis also has (1) 425oz motor. Would it be better to purchase a redleaf system with 4 drivers? or can I just connect both y axis motors to the same driver for a total of 3 drivers?

These are the recommend values(default) for our blackFoot CNC machine, the acceleration and velocity can be adjusted as high as the motor can rotate without stalling! Suggested increment's will be by 10's.

blackFoot:
X-axis
“CW8060 (6.0A) Driver”
Set to 1/16 Microstep, 5.43A
Dipswitches: 01100110 (“0”=down, “1”=up)
Motor Tuning: 914.29 steps/in, Velocity 400.02, Acceleration 4

Y-axis
“CW230 (3.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100
Motor Tuning: 1422.22 steps/in, Velocity 400.02, Acceleration 4

Z-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100
Motor Tuning: 1600 steps/in, Velocity 79.98, Acceleration 5

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Thanks! What about step and direction config? I have:
Step time: 2000ns
Step space: 8000ns
Direction hold: 5000ns
Direction Setup: 5000ns

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I am configuring a blackfoot with 1 CW8060 and 2 CW230's with linuxcnc and cannot figure out the proper settings for stepconf. Can you provide the default settings that should work with these motors?

Decreasing the speed of acceleration in the cutter? Meaning of your router/spindle?, To modify the speed of a router will be going to the router itself and modifying the speed, but if a spindle is being used modifying it will be done either manually in the VFD (VFD Setup:
Change PD001 to '0' (source of run commands)
Change PD003 to 300 (main frequency - Hz)
Change PD004 to 300 (base frequency - Hz)
Change PD005 to 400 (max operating frequency - Hz)
Change PD006 to 2.5 (intermediate frequency - Hz)
Change PD008 to 220 (max voltage - V)
Change PD009 to 15 (intermediate voltage - V)
Change PD010 to 8 (minimum voltage - V)
Change PD011 to 100 (frequency lower limit - Hz)
Change PD142 to 7 (rated motor current - Amps)
Change PD143 to 2 (motor pole number)
Change PD144 to 3000 (rated motor revolution))<- make sure these are your settings in the VFD. If the spindle is wired to the breakout board and is working through Mach 3 then the modification will be done in your CamBam/Feed rate settings.

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How can I decrease the rapid acceleration of the cutter from a completed cutting operation to a new location so that the stepper motor will not lose its steps and mess up the machine zero settings? I am using CamBam and Mach3 on my machine with a chain drive. what is the best way to reduce accleration

When wiring the limit switches to our BoB(breakout board), depending in the older model or our revised version (https://www.buildyourcnc.com/item/electronicsAndMotors-parallel-breakout-relay#prettyPhoto/0/), the older version will need the COM (limit switch) connected to 5V and the NO/NC to your input pin, but with our newer version you will use GND(ground instead of 5V) to common and the same for NO/NC but the setup in the mach3/confi/ports&pins/ is still the same.

Here is a tutorial where you can see how to set up the limit switches correctly (with our older parallel BoB): Part 1:(

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I am attempting to set up limit switches on the 5 axis parallel breakout board that came with my BlackFoot kit. The output pins are driving the motors perfectly, but I can't figure out the input pins. With one lead in the 5V pin and one lead testing the input pins, my multimeter reads 0V for all of the input pins. Shouldn't those circuits be +5V? Where am I going wrong?