blueChick:

X-axis
“CW230 (3.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100
Mach3 Motor Tuning: 1422.22 steps/in

Y-axis
“CW230 (3.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100
Mach3 Motor Tuning: 1422.22 steps/in

Z-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100
Mach3 Motor Tuning: 1600 steps/in

blackToe:

X-axis
“CW230 (3.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100
Mach3 Motor Tuning: 1422.22 steps/in

Y-axis
“CW230 (3.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100
Mach3 Motor Tuning: 1422.22 steps/in

Z-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100
Mach3 Motor Tuning: 1600 steps/in

blackFoot:

X-axis
“CW8060 (6.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100 (“0”=down, “1”=up)
Mach3 Motor Tuning: 914.29 steps/in

Y-axis
“CW230 (3.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100
Mach3 Motor Tuning: 1422.22 steps/in

Z-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100
Mach3 Motor Tuning: 1600 steps/in

greenBull:

X-axis
“CW8060 (6.0A) Driver”
Set to 5.43A, 1/16 Microstep
Dipswitches: 01100110 (“0”=down, “1”=up)
Mach3 Motor Tuning: 914.29 steps/in

Y-axis
“CW8060 (6.0A) Driver”
Set to 5.43A, 1/16 Microstep
Dipswitches: 01100110
Mach3 Motor Tuning: 914.29 steps/in

Z-axis
“CW8060 (6.0A) Driver”
Set to 5.43A, 1/4 Microstep
Dipswitches: 01100100
Mach3 Motor Tuning: 1600 steps/in


Scratch-Build / Book-Build Kit:

X-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100 (“0”=down, “1”=up)
Mach3 Motor Tuning: 1600 steps/in

Y-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100
Mach3 Motor Tuning: 1600 steps/in

Z-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100
Mach3 Motor Tuning: 1600 steps/in

Additional Information:


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Scratch built/book CNC with NEMA 34 motors and CW8060 microstep driver

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Click the link to add information to this solution:
WHAT SETTINGS DO I USE IN MACH3 MOTOR TUNING?

LinuxCNC has excellent documents; however, I would like to offer our help in case you don't understand the information on that page. So, please use this FAQ (Question #: 13233) to state your questions by submitting additional information below.

The LinuxCNC spindle control page is found here: http://linuxcnc.org/docs/html/examples/spindle.html

Additional Information:
After reading the LinuxCNC page my first questions would be can the spindle be controlled by PWM signal? Also, what pin on the parallel port would I set to Spindle Enable and FRW?

Additional Information:
To connect your computer to the VFD, use a USB to RS-485 interface. RS-485 is just a serial interface protocol that uses standard 0 to +5 voltage TTL signal levels for communication (as opposed to RS-232 which uses -12v and +12 for signal level changes).

Get a high quality interface to reduce any issues during the process. The VFD should have two terminals labeled RS+ and RS-. The USB to RS-485 adapter should have this labeled on it as well so the connections should be relatively straight forward.

In the VFD parameters:
PD001: 2 to accept RS485 commands
PD002: 2 to accept frequency comands
PD163: 1 to RS485 slave address:1
PD164: 1 RS485 baud rate 9600
PD165: 3 8bit, no parity, 1 stop bit

Make sure LinuxCNC is also set accordingly:

The PIN14 and PIN16 in the stepconf wizard should be set to unused because you don't want LinuxCNC to be outputting unnecessary signals.

In the options step of the stepconf wizard:
- Check the Include Halui user interface component.
- Check the Include custom PyVCP GUI panel.
- Check Spindle speed display

You will want to edit the custom.hal text file located in the folder that was created from the stepconf wizard. Add these following lines:
loadusr -Wn vfd hy_vfd -n vfd -d /dev/ttyUSB0 -p none -r 9600
net spindle-cmd-rpm-abs => vfd.speed-command
net spindle-cw motion.spindle-forward => vfd.spindle-forward
net spindle-ccw motion.spindle-reverse => vfd.spindle-reverse
net on motion.spindle-on => vfd.spindle-on

The dev folder in linux is typically used for interfacing devices and peripherals to the computer as these devices are communicated by simple memory addresses and these files are linked directly to these addresses.

Under the custom_postgui.hal file, change this line:

from: sets spindle-at-speed true
to: net spindle-at-speed => cfd.spindle_at_speed

and add the line:

setp vfd.enable 1

When you start LinuxCNC, you will a spindle section with the reverse and forward buttons, a stop button and - and + buttons. Use these buttons to conform that the spindle is functioning properly. The spindle speed indicator in LinuxCNC will show the spindle speed and you can confirm that this is equal to the speed indicated on the VFD.


Credit for this helpful information goes to:

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What settings does I use for controlling the spindle in StepCon/Linuxcnc?

There are several specifications related to CAM software that you will need to consider.

1. The CAM software will need to be able to offer the features that match that of the machine you select to perform the fabrication. Some of these machines include, standard 3 axis vertical CNC milling machine, turning machine, and 4 or 5 axis CNC machine.

2. The CAM software will need to contain the features that you feel are necessary for how you will apply the machine. For example, are you making signs? Are you milling parts for a machine? There is a wide array of CAM software that will work well for one application and not another.

3. The CAM software will need to work well with your workflow and processes, and have the user interface that you prefer.

Click the link to add information to this solution:
How do I determine what CAM program I should use?

The dual 24VDC relay can use any 24V power supply that outputs 24V DC. A great power supply that will work well with this dual 24VDC relay is this power supply: https://buildyourcnc.com/item/electronicsAndMotors-power-supply-24v-1a-dc

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[797] What power supply should I use for this relay?

The 2.2kW spindle has a power rating of 2.2kW or 2200 watts.

If the VFD AC voltage input is rated for 220 volts, then 2200 watts / 220 volts is 10 amps, so a 15 or 20 amp breaker will work.

If the VFD AC voltage input is rated for 110 volts, then 2200 watts / 110 volts is 20 amps, so a 25 or 30 amp breaker will work.

Additional Information:



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[77] What circuit breaker should I use for this spindle?

The 2.2kW spindle has a power rating of 2.2kW or 2200 watts.

If the VFD AC voltage input is rated for 220 volts, then 2200 watts / 220 volts is 10 amps, so a 15 or 20 amp breaker will work.

If the VFD AC voltage input is rated for 110 volts, then 2200 watts / 110 volts is 20 amps, so a 25 or 30 amp breaker will work.

Additional Information:



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Click the link to add information to this solution:
what size circuit breaker should I use with the 2.2KW VFD?

The 2.2kW spindle has a power rating of 2.2kW or 2200 watts.

If the VFD AC voltage input is rated for 220 volts, then 2200 watts / 220 volts is 10 amps, so a 15 or 20 amp breaker will work.

If the VFD AC voltage input is rated for 110 volts, then 2200 watts / 110 volts is 20 amps, so a 25 or 30 amp breaker will work.

Additional Information:



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[79] What size circuit breaker should I use for this VFD?

Yes, you can use 2 motors in the same axis output, however you will still need a driver for that motor! Also depending on the orientation on which you mount the motor you might have to invert the direction of the motor, and that will be simple by swapping the A+,A-, to the B+,B- locations and vice versa, from the driver to the motor wiring.

Also you can run a slave motor using another axis on the board, and setting it up in the Planet-CNC settings.

Planet-CNC/File/Settings/Axes, here you will enter 3 in the Number of Axes location, and then change the Function of the Axis 4 to Slave 1. There you will have the 4th axis or A-axis be a slave for the x-axis.
Slave 1 - X-Axis
Slave 2 - Y-Axis
Slave 3 - A-Axis
Slave 4 - B-Axis
Etc...

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What wiring should I use to connect two motors for one axis?

The 2.2kW spindle has a power rating of 2.2kW or 2200 watts.

If the VFD AC voltage input is rated for 220 volts, then 2200 watts / 220 volts is 10 amps, so a 15 or 20 amp breaker will work.

If the VFD AC voltage input is rated for 110 volts, then 2200 watts / 110 volts is 20 amps, so a 25 or 30 amp breaker will work.

Additional Information:



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[78] What size circuit breaker should I use for this spindle?

The motor cables for the blackToe are as follows:

Total 30 feet

X - 9
Y - 10
Z - 11

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WHAT CABLE LENGTHS SHOULD USE FOR THE BLACKTOE

The type of wire that should be used between the spindle and the VFD (Variable Frequency Driver also called the inverter) should be of stranded type and we use between 18 and 16 AWG.

The total current is divided among the three coil wires, therefor a wire gauge of 16 should be sufficient.

Currently we use 20AWG 4 conductor.

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What kind of wire should I use between the invertor and the spindle?

The best choice would be a type K thermocouple.

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What thermocouple or thermister should I use for the extruder hot end?

I would recommend using 14/3 power cable for the connection from the wall outlet to the VFD. The 14 is the gauge and the 3 is the number of conductors (wires) in the cable.

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What type of cable and gauge should I use from the vfd to the wall outlet?

The blackfoot requires a total of 50 feet of cable.

The X axis needs 15 feet
The Y axis needs 17 feet
and the Z-axis needs 18 feet

These are 20 gauge 4 conductor cable.

Additional Information:

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WHAT CABLE LENGTHS SHOULD USE FOR THE BLACKFOOT CNC MACHINE

blueChick:

X-axis
“CW230 (3.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100
Mach3 Motor Tuning: 1422.22 steps/in

Y-axis
“CW230 (3.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100
Mach3 Motor Tuning: 1422.22 steps/in

Z-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100
Mach3 Motor Tuning: 1600 steps/in

blackToe:

X-axis
“CW230 (3.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100
Mach3 Motor Tuning: 1422.22 steps/in

Y-axis
“CW230 (3.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100
Mach3 Motor Tuning: 1422.22 steps/in

Z-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100
Mach3 Motor Tuning: 1600 steps/in

blackFoot:

X-axis
“CW8060 (6.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100 (“0”=down, “1”=up)
Mach3 Motor Tuning: 914.29 steps/in

Y-axis
“CW230 (3.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100
Mach3 Motor Tuning: 1422.22 steps/in

Z-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100
Mach3 Motor Tuning: 1600 steps/in

greenBull:

X-axis
“CW8060 (6.0A) Driver”
Set to 5.43A, 1/16 Microstep
Dipswitches: 01100110 (“0”=down, “1”=up)
Mach3 Motor Tuning: 914.29 steps/in

Y-axis
“CW8060 (6.0A) Driver”
Set to 5.43A, 1/16 Microstep
Dipswitches: 01100110
Mach3 Motor Tuning: 914.29 steps/in

Z-axis
“CW8060 (6.0A) Driver”
Set to 5.43A, 1/4 Microstep
Dipswitches: 01100100
Mach3 Motor Tuning: 1600 steps/in


Scratch-Build / Book-Build Kit:

X-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100 (“0”=down, “1”=up)
Mach3 Motor Tuning: 1600 steps/in

Y-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100
Mach3 Motor Tuning: 1600 steps/in

Z-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100
Mach3 Motor Tuning: 1600 steps/in

Additional Information:


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Scratch built/book CNC with NEMA 34 motors and CW8060 microstep driver

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Click the link to add information to this solution:
WHAT MOTOR TUNING SETTINGS?

The pocketing depth per pass will depend on the hardness of the material, the router/spindle you are using and on the melting point of the material. Use the feedrate that you would normally use for the size and type of end mill. You will need to test the depth per pass, starting at the full depth of the pocket. The spindle should have no problem, but if you are using a router, then it may bog down, so easing up on the depth per pass is recommended. If the spindle/router has no problem at the depths you are using, then you need to evaluate the edge finish to determine if it is acceptable. If it is not acceptable, then ease up on the depth per pass. Keep doing these steps until you have the finish and precision you expect.

Click the link to add information to this solution:
what depth increment should I use for pocketing and profiling with the 1/2" end mill?

The laser components needed for a typical CO2 laser cutter and engraver are as follows:

- The laser tube and laser tube power supply. We currently have 40W and 80W choices. The laser power supply must be pred with the laser tube (40W power supply with 40W laser tube, for instance)
-- 40W CO2 Laser Tube: https://www.buildyourcnc.com/item/Laser-Component-Laser-Tube-CO2-40Watt
-- 40W CO2 Laser Tube Power Supply: https://www.buildyourcnc.com/item/Laser-Component-Power-Supply-CO2-40W
-- 80W CO2 Laser Tube: https://www.buildyourcnc.com/item/Laser-Component-Laser-Tube-CO2-80Watt
-- 80W CO2 Laser Tube Power Supply: https://www.buildyourcnc.com/item/Laser-Component-Power-Supply-CO2-80W

- The optics for bouncing the laser energy around the machine:
-- Mirror Mount (select the 25mm for easier alignment): https://www.buildyourcnc.com/item/Laser-Component-Mirror-Mount-20mm
-- Mirror (make sure to select the correct size that matches the mirror mount): https://www.buildyourcnc.com/item/Laser-component-20mm-mirror-25mm
-- Nozzle (which also houses another mirror, and houses the final focal lens): https://www.buildyourcnc.com/item/Laser-Component-Nozzle-20mm-lens-mirror: https://www.buildyourcnc.com/item/Laser-Component-Nozzle-20mm-lens-mirror

- The laser controller that controls the laser cutter and engraver. This part provides a contorl panel, computer interface and drives the motion electronics: https://www.buildyourcnc.com/item/Laser-Component-Laser-Control-System

- Safety Eyewear Tinted: https://www.buildyourcnc.com/item/laser-components-goggles-safety-tinted
- Safety Eyewear Honeywell: https://www.buildyourcnc.com/item/laser-components-goggles-safety-honeywell

The motion electronics that move the mirrors and nozzle: This selection will depend on the size of machine you will design (the selection below will provide a good medium range):

- Motors/Drivers (one for each axis in most cases):
-- 425 oz-in torque motor: https://www.buildyourcnc.com/item/electronicsAndMotors-nema24-425ozin
-- 3.0 Amp Driver: https://www.buildyourcnc.com/item/electronicsAndMotors-stepper-driver-3!0a

Typically, 2 motors and 2 drivers are needed for a 2 axis laser system (oves the x and y axes).

Power supply for the motors and drivers (8.8 Amps and 36 V output): https://www.buildyourcnc.com/item/electronicsAndMotors-power-supply-24v-36v

Click the link to add information to this solution:
What Should I buy to complete the basic laser kit

The spindle is quieter and has more consistent torque (It doesn't get "bogged down" when it starts cutting into material). It can be used with collets of varying sizes (not restricted to imperial sizes). It is water cooled and so it does not blow air downward to cool the spindle like the router does. The spindle is also machined with much higher precision than typical routers and will have a much longer life.

Click the link to add information to this solution:
Why should I use a spindle rather than a router?

We generally use the USB to power the interface (breakout board). The current from the computer is sufficient to supply the breakout board.

Click the link to add information to this solution:
I have a blue brew break-out board. Do I use a seprate power supply for it and what amp output should it have if used.