Any of the following power supplies will be fine for powering the Mach3 USB controller:
https://www.buildyourcnc.com/item/24v

however, the limit switches do not need high current, so the following power supply is sufficient for the task of connecting limit switches:
https://www.buildyourcnc.com/item/electronicsAndMotors-power-supply-24v-1a-dc

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What power supply do you recommend for the spindle and limit switches if I buy the USB Mach3 breakout board?

The Mach3 USB interface card uses 5V (powered from the computer's USB) and a 24v to power the inputs, outputs and spindle control

the mach3 usb interface can be found here:

https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

But the mach3 usb does not absolutely need the 24V supply. The 24v supply is only needed if you will be using limit switches (I1-4), VFD controlled automatically and for use with the outputs (O1-4)


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The 36v 8.8 amp power supply we typically recommend is for powering the stepper motor drivers.

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Can I power the Mach3 USB interface 24V with a 48V power supply?

The configuration settings for our VFD's are these: VFD Setup:
Change PD001 to '0' (source of run commands)
Change PD003 to 300 (main frequency - Hz)
Change PD004 to 300 (base frequency - Hz)
Change PD005 to 400 (max operating frequency - Hz)
Change PD006 to 2.5 (intermediate frequency - Hz)
Change PD008 to 220 (max voltage - V)
Change PD009 to 15 (intermediate voltage - V)
Change PD010 to 8 (minimum voltage - V)
Change PD011 to 100 (frequency lower limit - Hz)
Change PD142 to 7 (rated motor current - Amps)
Change PD143 to 2 (motor pole number)
Change PD144 to 3000 (rated motor revolution)
For further info please refer to (https://www.buildyourcnc.com/item/spindle-inverter-2!2kw-spindle-novfd#prettyPhoto) for wiring and other specifications.

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Can you provide setting for the VFD setting for 110v US, 1.5kw 220v spindle?

Most of our power supplies allow for a 9 amp current draw.

For the Neutral, Live and earth ground, wire gauge for that level of current is 14 for relatively short cable lengths. Increase the gauge for longer lengths past 25 feet.

For the DC 24V output terminals to the drivers, 20 gauge is fine. If the power supply is connecting to only one driver, increase the wire gauge to 14.

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What gage wire should I use from motor to driver

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What wire AWG can I use to connect the power supply 24v 8.3 amps

The spindle inverter (VFD) will run on a 220V (or between 170V-250V) power source with either 50Hz or 60Hz.

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DOES THE SPINDLE RUN ON A 50HZ POWER SOURCE?

Our main machines, other than our scratch build machine is not offered as a plans option.

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Hi Can you supply a "Kit" of CAD drawings to make your Bluechick 4.2 router?

To use the inputs and outputs on the MAch3 USB controller, you will need at least a 12 VDC power supply inte 24V terminal (V+) and the DCM terminal (V-). The common lead of the limit switch will be connected to DCM (V-) and the NO (Normally Open ) lead of the limit switch will be connected to the Input of your choice (IN1 - IN4).

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[65] So do you need a 24 volt power supply on the USB breakout board or can you use the 5 volt side ?

The greenlean requires 56 feet of 1/4 Inside Diameter and 3/8 Outside Diameter silicon tube for the spindle.

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20

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HOW MUCH SILICONE TUBE DO I NEED FOR A GREEN LEAN TO CONNECT THE SPINDLE

U - Pin1
V - Pin2
W - Pin3
Pin4 Dead

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My home made cnc is a big problem with my NC connection. When in start my spindle it will be gone wrong. It will be limith switch problem anytime. Need help thanks.

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HOW DO YOU HOOK UP THE SPINDLE TO INVERTER?

The total length of the brush strip for a 2.2kW spindle would be 17 1/4" inches.

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20

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LENGTH OF THE BRUSH STRIP FOR SPINDLE 2.2KW

U - Pin1
V - Pin2
W - Pin3
Pin4 Dead

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My home made cnc is a big problem with my NC connection. When in start my spindle it will be gone wrong. It will be limith switch problem anytime. Need help thanks.

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WHAT ARE THE OUTPUT INVERTER (VFD) CONNECTIONS TO SPINDLE?

Change PD001 Source of Run Commands to '1'
Change PD005 Max operating frequency to 400hz
Change PD004 base frequency to 400hz
Change PD003 Main frequency to 400hz
Change PD006 Intermediate frequency to 2.5
Change PD008 max voltage to 220v
Change PD009 Intermediate voltage to 15v
Change PD010 Min voltage to 8
Change PD011 frequency lower limit to >100hz (120hz to start)
Change PD142 7 Amps
Change PD143 2
Change PD144 3000

Note: PD001 had to be changed back to 0 to allow for keypad control.
Note2: I had to reverse U and V to get the spindle to go forward in FWD. (reverse any two wires, u&v or w&v for example)

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HOW DO YOU SETUP THE SPINDLE INVERTER VFD?

It is not necessary to connect the spindle VFD (Variable Frequency Drive also called an Inverter) to the computer or CNC motion electronics. The VFD can be controlled independently using the control panel on the VFD. The control panel has the ability to control all aspects of the spindle including Speed, Torque, limits, etc. However, you can connect the VFD to the computer so the CNC control program can control the spindle during the CNC Machine operation. You will need to connect the VFD to the computer via a serial conection (in this case, it is the RS-485 protocol).

The following are instructions on how to connect the VFD to Mach3 via this RS-485 serial connection.

The first thing you will need is the dynamic link library to pair with mach3 called the Huanyang VFD Mach3 PlugIn. You can find this file at the mach3 support forum here: http://www.machsupport.com/forum/index.php/topic,14182.0.html

You will also need to download the Microsoft .net 3.5 framework and install it: https://www.microsoft.com/en-us/download/details.aspx?id=21

Follow the pdf that comes with the library file, but here is a synopsis of what you need to do (I also added a lot more information that may be useful during this process as the manual does not cover the main connections that need to be done):

You will need to program your VFD so that it knows how to communicate with mach3 and the computer (go into the programming mode of the VFD and change these parameters):
- PD001 - value 2 - Enables with communication aspect of the VFD
- PD002 - value 2 - Enables frequency control from the communcations port
- PD163 - value 1 - VFD address
- PD164 - value 1 - Baud rate of 9600 (speed of the communication)
- PD165 - value 3 - 8N1 RTU - 8 bits (that's the size of the word that gets communicated), N (No parity or no error checking) and 1 (1 stop bit)

Copy the dll file to the PlugIns folder of mach3.

Connect the RX and TX lines to your computer. There are a couple ways you can do this, but the recommended way would be to use an FTDI USB device which converts a USB to a serial com port. The device will have Rx and Tx connectors to connect to the VFD terminals with the same labels. This method is recommended since serial ports are not as common in computers these days.

Next, you will need to configure mach3 to use the plugin library. Start mach3 and click on Menu -> config ->Config Plugins. Enable the new plugin by clicking on the red cross on the left column next to the plug in. Restart mach3 after doing this.

No you need to configure mach3 to use the HuanyangVFD plugin. Go to the ports & pins configuration and select the spindle setup tab. Make sure that the Disable Spindle Relays checkbox is unchecked. We don't want mach3 to output a signal for a relay since the spindle will start up and turn off within the VFD and not from an external relay.

Next, go to the HuanyangVFD settings by clicking on Menu -> plugin control -> HuanyangVFD. Set the parameters to the same settings you put into the VFD programming. The com port will be shown as new hardward when you plug in the USB FTDI device. A little bubble will be displayed at the bottom right where it will notify you that a new device is being installed (be patient while windows assigns a com port). Alternatively, you can use the windows device manager to see which port was set for the new USB FTDI device). You may need to restart mach3 several times until you get the correct information displayed in the PD001 and PD002 fields. When the com port is correct and the other parameters, like baud and VFD address is the same as you entered in the programming, then the PD001 and PD002 will show the number 2, otherwise, a 99 will appear which means that communication was not successful.

You can now control the on/off and RPM of the spindle using the RS485 communication between mach3 and the VFD.

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The question was how to connect the spindle to the redfy. I did not receive a VFD.
I have the redFly system and a 2.2kW Spindle - 110V how do i connect the spindle?

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If you received a spindle without a VFD, please contact us asap. Our spindle will not work without a VFD.

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Hi, how is this setup in mach4?

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I HAVE THE REDFLY SYSTEM AND A 2.2KW SPINDLE - 110V HOW DO CONNECT SPINDAL?

U - Pin1
V - Pin2
W - Pin3
Pin4 Dead

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My home made cnc is a big problem with my NC connection. When in start my spindle it will be gone wrong. It will be limith switch problem anytime. Need help thanks.

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HOW DO YOU HOOK UP THE VFD TO SPINDLE?

Change PD001 Source of Run Commands to '1'
Change PD005 Max operating frequency to 400hz
Change PD004 base frequency to 400hz
Change PD003 Main frequency to 400hz
Change PD006 Intermediate frequency to 2.5
Change PD008 max voltage to 220v
Change PD009 Intermediate voltage to 15v
Change PD010 Min voltage to 8
Change PD011 frequency lower limit to >100hz (120hz to start)
Change PD142 7 Amps
Change PD143 2
Change PD144 3000

Note: PD001 had to be changed back to 0 to allow for keypad control.
Note2: I had to reverse U and V to get the spindle to go forward in FWD. (reverse any two wires, u&v or w&v for example)

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HOW DO YOU SETUP THE SPINDLE INVERTER?

In our 3-Axis electronics kit, the power supply's provided are capable of both 110V-220V. You have the capability to switch between both in case you might decide to run 220v in the near future or will relocate where 110v is being used.

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Connect spindle to the board



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Does the power supply in the "3 Axis Electronics Combo (Small Motors)" have a 220V input option?

U - Pin1
V - Pin2
W - Pin3
Pin4 Dead

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My home made cnc is a big problem with my NC connection. When in start my spindle it will be gone wrong. It will be limith switch problem anytime. Need help thanks.

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HOW TO CONNECT THE SPINDLE INVERTER?

To select a 4 axis NEMA 17 motor and driver combination, you will need the following:

- Four (4) NEMA 17 motors: https://buildyourcnc.com/item/electronicsAndMotors-nema17-62ozin-NEWBIEHACK-motors-stepping_motor-62_ozin

- Four (4) drivers, either the 2.5A: https://buildyourcnc.com/item/motion%20electronics-steppermotordriver-newbiehack-Motor_Drivers-2!5_Amp_modular or the 3.0A: https://buildyourcnc.com/item/electronicsAndMotors-stepper-driver-3!0a

- One (1) Power supply, either the 24V or 36V (recommended): https://buildyourcnc.com/item/electronicsAndMotors-power-supply

- Finally, an interface is needed, either parallel, or USB. The USB works with planet-cnc software only. The parallel interface works with all major CNC control software: https://buildyourcnc.com/category/breakout

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Can you supply a quote for a 4 axis combo kit with NEMA 17 Motors

The collet in the 1.5 kW spindle is an ER-11 and cannot reach the 1/2" size. I would consider the 2.2 kW spindle instead.

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WHAT SIZE COLLET IS IN YOUR 1.5 KILOWATT SPINDLE?