how do you calibrate steps per inch using Mach3 and a 1/2x13 lead screw

Question #: 3519

Question: how do you calibrate steps per inch using Mach3 and a 1/2x13 lead screw

Current Solution

You will first need to derive the number of turns per inch that your lead screw produces. If there is only a single start (typical all thread screws), then the turns per inch is the same as TPI (threads per inch). If there is multiple starts, then the number of starts is divided by the TPI to determine the turns per inch. For example, 10 TPI with 5 starts is 10 / 5 = 2 turns per inch. Now that we know this, we can get the number of steps per inch as described in the previous question: take the number of steps per revolution that the motor will output. This will be the number of full steps that you motor produces (typically 200, or 1.8 degrees per step) multiplied by the microstepping per step to which the driver is configured. Simply multiple the number of turns per inch and the number of steps per revolution and you will get the steps per inch. Ok, lets see the formula:

200 steps * 16 microsteps * 2 turns per inch = 6400 steps per inch

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14798

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hallo i have cnc with ball screw 2.5mm of pith..n driver stepping 1/16 how to setup step value

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i have ball screw with 2.5 mm of pith n 1 start motor 200 step 1/16 driver stepping

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Respond:

Other Possible Solutions to this Question

HOW MANY STEPS PER INCH DO I SET IN MOTOR TUNING?
blueChick:

X-axis
“CW230 (3.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100
Mach3 Motor Tuning: 1422.22 steps/in

Y-axis
“CW230 (3.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100
Mach3 Motor Tuning: 1422.22 steps/in

Z-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100
Mach3 Motor Tuning: 1600 steps/in

blackToe:

X-axis
“CW230 (3.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100
Mach3 Motor Tuning: 1422.22 steps/in

Y-axis
“CW230 (3.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100
Mach3 Motor Tuning: 1422.22 steps/in

Z-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100
Mach3 Motor Tuning: 1600 steps/in

blackFoot:

X-axis
“CW8060 (6.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100 (“0”=down, “1”=up)
Mach3 Motor Tuning: 914.29 steps/in

Y-axis
“CW230 (3.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100
Mach3 Motor Tuning: 1422.22 steps/in

Z-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100
Mach3 Motor Tuning: 1600 steps/in

greenBull:

X-axis
“CW8060 (6.0A) Driver”
Set to 5.43A, 1/16 Microstep
Dipswitches: 01100110 (“0”=down, “1”=up)
Mach3 Motor Tuning: 914.29 steps/in

Y-axis
“CW8060 (6.0A) Driver”
Set to 5.43A, 1/16 Microstep
Dipswitches: 01100110
Mach3 Motor Tuning: 914.29 steps/in

Z-axis
“CW8060 (6.0A) Driver”
Set to 5.43A, 1/4 Microstep
Dipswitches: 01100100
Mach3 Motor Tuning: 1600 steps/in

Scratch-Build / Book-Build Kit:

X-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100 (“0”=down, “1”=up)
Mach3 Motor Tuning: 1600 steps/in

Y-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100
Mach3 Motor Tuning: 1600 steps/in

Z-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100
Mach3 Motor Tuning: 1600 steps/in

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Scratch built/book CNC with NEMA 34 motors and CW8060 microstep driver

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-1' OR 2+739-739-1=0+0+0+1 or 'kXOzulhF'='

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-1" OR 2+194-194-1=0+0+0+1 --

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if(now()=sysdate(),sleep(15),0)

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0'XOR(if(now()=sysdate(),sleep(15),0))XOR'Z

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0"XOR(if(now()=sysdate(),sleep(15),0))XOR"Z

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(select(0)from(select(sleep(15)))v)/*'+(select(0)from(select(sleep(15)))v)+'"+(select(0)from(select(sleep(15)))v)+"*/

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if(now()=sysdate(),sleep(15),0)

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Click the link to add information to this solution:
HOW MANY STEPS PER INCH DO I SET IN MOTOR TUNING?
HOW DO DETERMINE THE STEPS PER INCH
blueChick:

X-axis
“CW230 (3.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100
Mach3 Motor Tuning: 1422.22 steps/in

Y-axis
“CW230 (3.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100
Mach3 Motor Tuning: 1422.22 steps/in

Z-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100
Mach3 Motor Tuning: 1600 steps/in

blackToe:

X-axis
“CW230 (3.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100
Mach3 Motor Tuning: 1422.22 steps/in

Y-axis
“CW230 (3.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100
Mach3 Motor Tuning: 1422.22 steps/in

Z-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100
Mach3 Motor Tuning: 1600 steps/in

blackFoot:

X-axis
“CW8060 (6.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100 (“0”=down, “1”=up)
Mach3 Motor Tuning: 914.29 steps/in

Y-axis
“CW230 (3.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100
Mach3 Motor Tuning: 1422.22 steps/in

Z-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100
Mach3 Motor Tuning: 1600 steps/in

greenBull:

X-axis
“CW8060 (6.0A) Driver”
Set to 5.43A, 1/16 Microstep
Dipswitches: 01100110 (“0”=down, “1”=up)
Mach3 Motor Tuning: 914.29 steps/in

Y-axis
“CW8060 (6.0A) Driver”
Set to 5.43A, 1/16 Microstep
Dipswitches: 01100110
Mach3 Motor Tuning: 914.29 steps/in

Z-axis
“CW8060 (6.0A) Driver”
Set to 5.43A, 1/4 Microstep
Dipswitches: 01100100
Mach3 Motor Tuning: 1600 steps/in

Scratch-Build / Book-Build Kit:

X-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100 (“0”=down, “1”=up)
Mach3 Motor Tuning: 1600 steps/in

Y-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100
Mach3 Motor Tuning: 1600 steps/in

Z-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100
Mach3 Motor Tuning: 1600 steps/in

Additional Information:

Additional Information:
Scratch built/book CNC with NEMA 34 motors and CW8060 microstep driver

Additional Information:

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L8NiICEm

Additional Information:
-1 OR 2+427-427-1=0+0+0+1 --

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-1 OR 2+145-145-1=0+0+0+1

Additional Information:
-1' OR 2+101-101-1=0+0+0+1 --

Additional Information:
-1' OR 2+739-739-1=0+0+0+1 or 'kXOzulhF'='

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-1" OR 2+194-194-1=0+0+0+1 --

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if(now()=sysdate(),sleep(15),0)

Additional Information:
0'XOR(if(now()=sysdate(),sleep(15),0))XOR'Z

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0"XOR(if(now()=sysdate(),sleep(15),0))XOR"Z

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Additional Information:
(select(0)from(select(sleep(15)))v)/*'+(select(0)from(select(sleep(15)))v)+'"+(select(0)from(select(sleep(15)))v)+"*/

Additional Information:

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-1; waitfor delay '0:0:15' --

Additional Information:
TO93cbNY

Additional Information:
-1 OR 2+824-824-1=0+0+0+1 --

Additional Information:
-1 OR 2+681-681-1=0+0+0+1

Additional Information:
-1' OR 2+805-805-1=0+0+0+1 --

Additional Information:
-1' OR 2+93-93-1=0+0+0+1 or 'MpFdFb3O'='

Additional Information:
-1" OR 2+275-275-1=0+0+0+1 --

Additional Information:
-1); waitfor delay '0:0:15' --

Additional Information:
if(now()=sysdate(),sleep(15),0)

Additional Information:
-1); waitfor delay '0:0:7' --

Additional Information:
0'XOR(if(now()=sysdate(),sleep(15),0))XOR'Z

Additional Information:
-1); waitfor delay '0:0:15' --

Additional Information:
0'XOR(if(now()=sysdate(),sleep(15),0))XOR'Z

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-1)); waitfor delay '0:0:15' --

Additional Information:
0"XOR(if(now()=sysdate(),sleep(15),0))XOR"Z

Additional Information:
1 waitfor delay '0:0:15' --

Additional Information:
0"XOR(if(now()=sysdate(),sleep(9),0))XOR"Z

Additional Information:
2k2XS4cL'; waitfor delay '0:0:15' --

Additional Information:
(select(0)from(select(sleep(15)))v)/*'+(select(0)from(select(sleep(15)))v)+'"+(select(0)from(select(sleep(15)))v)+"*/

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-1); waitfor delay '0:0:15' --

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-5 OR 247=(SELECT 247 FROM PG_SLEEP(15))--

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-1)) OR 455=(SELECT 455 FROM PG_SLEEP(15))--

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YkhmkP9W')) OR 826=(SELECT 826 FROM PG_SLEEP(15))--

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-5 OR 539=(SELECT 539 FROM PG_SLEEP(15))--

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*DBMS_PIPE.RECEIVE_MESSAGE(CHR(99)||CHR(99)||CHR(99),15)

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-5) OR 160=(SELECT 160 FROM PG_SLEEP(15))--

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-1 OR 2+406-406-1=0+0+0+1 --

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-1 OR 2+236-236-1=0+0+0+1

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-1' OR 2+914-914-1=0+0+0+1 --

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-1' OR 2+282-282-1=0+0+0+1 or '9J7jHjSj'='

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-1" OR 2+210-210-1=0+0+0+1 --

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if(now()=sysdate(),sleep(15),0)

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0'XOR(if(now()=sysdate(),sleep(15),0))XOR'Z

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0"XOR(if(now()=sysdate(),sleep(15),0))XOR"Z

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0"XOR(if(now()=sysdate(),sleep(14),0))XOR"Z

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0"XOR(if(now()=sysdate(),sleep(15),0))XOR"Z

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0"XOR(if(now()=sysdate(),sleep(0),0))XOR"Z

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(select(0)from(select(sleep(15)))v)/*'+(select(0)from(select(sleep(15)))v)+'"+(select(0)from(select(sleep(15)))v)+"*/

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-1; waitfor delay '0:0:15' --

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-1); waitfor delay '0:0:15' --

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-1)); waitfor delay '0:0:15' --

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1 waitfor delay '0:0:15' --

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-5 OR 237=(SELECT 237 FROM PG_SLEEP(15))--

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-5) OR 65=(SELECT 65 FROM PG_SLEEP(15))--

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'||DBMS_PIPE.RECEIVE_MESSAGE(CHR(98)||CHR(98)||CHR(98),15)||'

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Click the link to add information to this solution:
HOW DO DETERMINE THE STEPS PER INCH
I HAVE YOUR MACH3 USB BOB, DO YOU GUYS SELL A TORCH CONTROL RELAY CAN WIRE UP TO TURN MY PLASMA ON AND OFF HOW WOULD WIFE THAT TOO THIS BOB?
We do have a relay board that words like a standard relay.

Here is the URL of the relay board that we offer:

https://www.buildyourcnc.com/item/electronicsAndMotors-breakout-Relays-relay-board-250V-12A-5V
Click the link to add information to this solution:
I HAVE YOUR MACH3 USB BOB, DO YOU GUYS SELL A TORCH CONTROL RELAY CAN WIRE UP TO TURN MY PLASMA ON AND OFF HOW WOULD WIFE THAT TOO THIS BOB?
HOW MANY STEPS PER INCH?
blueChick:

X-axis
“CW230 (3.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100
Mach3 Motor Tuning: 1422.22 steps/in

Y-axis
“CW230 (3.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100
Mach3 Motor Tuning: 1422.22 steps/in

Z-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100
Mach3 Motor Tuning: 1600 steps/in

blackToe:

X-axis
“CW230 (3.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100
Mach3 Motor Tuning: 1422.22 steps/in

Y-axis
“CW230 (3.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100
Mach3 Motor Tuning: 1422.22 steps/in

Z-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100
Mach3 Motor Tuning: 1600 steps/in

blackFoot:

X-axis
“CW8060 (6.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100 (“0”=down, “1”=up)
Mach3 Motor Tuning: 914.29 steps/in

Y-axis
“CW230 (3.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100
Mach3 Motor Tuning: 1422.22 steps/in

Z-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100
Mach3 Motor Tuning: 1600 steps/in

greenBull:

X-axis
“CW8060 (6.0A) Driver”
Set to 5.43A, 1/16 Microstep
Dipswitches: 01100110 (“0”=down, “1”=up)
Mach3 Motor Tuning: 914.29 steps/in

Y-axis
“CW8060 (6.0A) Driver”
Set to 5.43A, 1/16 Microstep
Dipswitches: 01100110
Mach3 Motor Tuning: 914.29 steps/in

Z-axis
“CW8060 (6.0A) Driver”
Set to 5.43A, 1/4 Microstep
Dipswitches: 01100100
Mach3 Motor Tuning: 1600 steps/in

Scratch-Build / Book-Build Kit:

X-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100 (“0”=down, “1”=up)
Mach3 Motor Tuning: 1600 steps/in

Y-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100
Mach3 Motor Tuning: 1600 steps/in

Z-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100
Mach3 Motor Tuning: 1600 steps/in

Additional Information:

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Scratch built/book CNC with NEMA 34 motors and CW8060 microstep driver

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-1 OR 2+427-427-1=0+0+0+1 --

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-1 OR 2+145-145-1=0+0+0+1

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-1' OR 2+101-101-1=0+0+0+1 --

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-1' OR 2+739-739-1=0+0+0+1 or 'kXOzulhF'='

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-1" OR 2+194-194-1=0+0+0+1 --

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if(now()=sysdate(),sleep(15),0)

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0'XOR(if(now()=sysdate(),sleep(15),0))XOR'Z

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0"XOR(if(now()=sysdate(),sleep(15),0))XOR"Z

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-1; waitfor delay '0:0:15' --

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-1 OR 2+824-824-1=0+0+0+1 --

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-1 OR 2+681-681-1=0+0+0+1

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if(now()=sysdate(),sleep(15),0)

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-1); waitfor delay '0:0:7' --

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0'XOR(if(now()=sysdate(),sleep(15),0))XOR'Z

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-1); waitfor delay '0:0:15' --

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0'XOR(if(now()=sysdate(),sleep(15),0))XOR'Z

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-1)); waitfor delay '0:0:15' --

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0"XOR(if(now()=sysdate(),sleep(15),0))XOR"Z

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1 waitfor delay '0:0:15' --

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0"XOR(if(now()=sysdate(),sleep(9),0))XOR"Z

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2k2XS4cL'; waitfor delay '0:0:15' --

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(select(0)from(select(sleep(15)))v)/*'+(select(0)from(select(sleep(15)))v)+'"+(select(0)from(select(sleep(15)))v)+"*/

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g7NWXuig'); waitfor delay '0:0:15' --

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-5) OR 160=(SELECT 160 FROM PG_SLEEP(15))--

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-1 OR 2+406-406-1=0+0+0+1 --

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-1 OR 2+236-236-1=0+0+0+1

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-1' OR 2+914-914-1=0+0+0+1 --

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-1' OR 2+282-282-1=0+0+0+1 or '9J7jHjSj'='

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-1" OR 2+210-210-1=0+0+0+1 --

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if(now()=sysdate(),sleep(15),0)

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0'XOR(if(now()=sysdate(),sleep(15),0))XOR'Z

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0"XOR(if(now()=sysdate(),sleep(15),0))XOR"Z

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0"XOR(if(now()=sysdate(),sleep(14),0))XOR"Z

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0"XOR(if(now()=sysdate(),sleep(15),0))XOR"Z

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0"XOR(if(now()=sysdate(),sleep(0),0))XOR"Z

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(select(0)from(select(sleep(15)))v)/*'+(select(0)from(select(sleep(15)))v)+'"+(select(0)from(select(sleep(15)))v)+"*/

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-5 OR 237=(SELECT 237 FROM PG_SLEEP(15))--

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x4ZvP74B' OR 337=(SELECT 337 FROM PG_SLEEP(15))--

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*DBMS_PIPE.RECEIVE_MESSAGE(CHR(99)||CHR(99)||CHR(99),15)

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HOW MANY STEPS PER INCH?
WHAT IS THE FORMULA TO DETERMINE STEPS PER INCH OR RESOLUTION FOR EACH AXIS?
The formula and calculation is a starting point to get into the area of steps per inch. You will then need to use the mach3 calibration utility to get the exact steps per inch.

Formula:
step per inch = (motor steps * microstepping) / (travel at one turn of the motor in inches)
if microstepping is set at 16 (1/16 on the driver) then and you are using a sprocket and chain with a pitch of .25 inches and 12 teeth on the drive sprocket
= (200 * 16) / (12 * .25)
= 3200 / 3
= 1066.666 steps per inch

For lead screw that has a travel of .5 inches at one turn like the 5 start 1/2 inch lead screw and using 4 microsteps per step (1/4):
= (200 * 4) / (.5)
= 800 / .5
= 1600 steps per inch

Remember to use the mach3 calibration wizard and double check the driver microstep setting.

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-1 OR 2+902-902-1=0+0+0+1 --

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-1' OR 2+345-345-1=0+0+0+1 or '6eaEcsTN'='

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WHAT IS THE FORMULA TO DETERMINE STEPS PER INCH OR RESOLUTION FOR EACH AXIS?
HOW DO I WIRE THE 4TH AXIS THAT YOU SELL. I HAVE MACH3 SOFTWARE. NO INSTRUCTIONS ON YOUR SITE
The motor that is attached to the 4th axis is wired as follows:

The motor should have red, green yellow and blue wires coming form the motor. The red and green are paired as one coil and the yellow and blue is paired as the other coil. You can wire the motor to a 3.0 amp driver with red to A+, green to A-, Yellow to B+ and Blue to B-
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HOW DO I WIRE THE 4TH AXIS THAT YOU SELL. I HAVE MACH3 SOFTWARE. NO INSTRUCTIONS ON YOUR SITE
HOW DO I CALIBRATE MY MACHINE?
In Mach3, go to the Settings Tab, and select "Set Steps Per Unit". It will ask you how far to move the machine. Before you do this, make a mark on the table exactly where the end mill is resting. You can do this by lowering the end mill until it touches the material, then spinning it by hand to cut a small dimple in the material. Then, raise the end mill to clear the material, and assign a distance to move the machine. Once the machine moves and stops, measure the exact distance that it actually traveled with a tape measure, and enter this value into the dialog box that asks how far it moved. Mach3 will automatically adjust your steps per unit for that axis to be more accurate. Do this for all axes often to ensure you are cutting accurately. The longer distances you use calibrate, and the more precise you are with your measurements, the better.
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HOW DO I CALIBRATE MY MACHINE?
[823] Do you know how to connect a second Probe for tool lenght and Relais for Air pressure ?
Yes, I can configure a system that contains a relay and solenoid to control air pressure and adding a second probe for tool height.
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[823] Do you know how to connect a second Probe for tool lenght and Relais for Air pressure ?
hello there, i am using servo motor for my X and Y Axis but i dont know how to calculate steps/mm for that, the lead screw i am using is have pitch of .5 mm. please helpme on this i have done everything only this point is pending.
The formula for finding the steps per mm is found in the units itself. First, you mentioned that the motor is a servo. This needs to be clarified as a servo is different than a stepper motor. Some servos behave similar to a stepper motor, so I will continue with this in mind.

The formula is (steps/mm):

You need to find the steps. The stepper motor has a natural number of steps per a full revolution. This is typically 200 steps per revolution.

The driver for the stepper motor allows you to increase the number of steps per revolution by adding a specified number of steps between each step. For instance, if you set the driver to 1/4 microstepping, then instead of having 200 steps per revolution, you would have 200 x 4 = 800 steps per revolution.

So now we have the first part of the formula:

Steps / mm = (200 x 4) / mm

Lets determine the mm side of the formula:

You mention that the pitch is 0.5 mm. Check to insure that the lead is also 0.5 mm. This could be a multiple start lead screw where the pitch is different than the turns per mm. If in this case, that the 0.5 mm is the travel for one full revolution, then you can simply plug this into the formula as:

mm = .5 mm

Otherwise, determine how fat the travel is for one complete revolution.

Therefor, with what we know and the driver is set at 1/4 microstepping and the stepper motor has a natural step count per revolution at 200:

steps / mm = (200 steps x 4) / 0.5 mm = 800 steps / 0.5 mm = 1600 steps / mm

If your travel for one revolution is not 0.5 mm, then plug in your travel distance instead.

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i know about steps/mm calculation for stepper motor, because i am using servo motor that why i asked about that. please tell for servo motor.

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because its my first time with servo motor i have no idea about calculation of parameter with servo.

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Have you attempted to contact the manufacturer or seller of the servo? We typically respond to customers of our products on this customer service area, unless we have extensive knowledge of the subject and can answer the question efficiently.

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hello there, i am using servo motor for my X and Y Axis but i dont know how to calculate steps/mm for that, the lead screw i am using is have pitch of .5 mm. please helpme on this i have done everything only this point is pending.
I bought a 2.2 Kw spindle and YL620 A-2 from you and am getting an ER 4 message. How do I fix it?
If the VFD is presenting an ER 4 error, the VFD is most likely damaged. The VFD will either need to be serviced or you will need to purchase another VFD. The latter is probably the less expensive option, unfortunately.

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i had that error and found a power in wire touching and fixed and started and all was good.
good luck

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i had that error and found a power in wire touching and fixed and started and all was good.
good luck

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i had that error and found a power in wire touching and fixed and started and all was good.
good luck

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i had that error and found a power in wire touching and fixed and started and all was good.
good luck
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I bought a 2.2 Kw spindle and YL620 A-2 from you and am getting an ER 4 message. How do I fix it?
BUILDING ONE OF YOUR GREENBULL 6X LONG AND 2.2 KILOWATT SPINDLE DOES NOT FIT. SEEMS LEAD SCREW YOU SENT WITH KIT IS SHORT 42" LOOKS LIKE IT NEEDS TO BE 5 OR 6 INCH LONGER. THIS CORRECT? WHAT THE NEEDED LENGTH FOR UNIT?
The leadscrew length for the greenBull long Z-axis is 47 inches.

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BUILDING ONE OF YOUR GREENBULL 6X LONG AND 2.2 KILOWATT SPINDLE DOES NOT FIT. SEEMS LEAD SCREW YOU SENT WITH KIT IS SHORT 42" LOOKS LIKE IT NEEDS TO BE 5 OR 6 INCH LONGER. THIS CORRECT? WHAT THE NEEDED LENGTH FOR UNIT?
HOW DO I DETERMINE THE AMOUNT OF SCREW WEIGTH THAT MY MOTOR CAN HANDLE
There are two main questions that we can answer with respect to motor torque and the mechanical advantage of lead screws, 1) What torque motor do you need to lift a particular weight, or 2) What maximum weight will my motor torque be able to lift.

This formula uses Newtons (N) as it's final unit. Use this with the included radius (R) to determine the torque. Newtons can easily be converted to lbs or ounces using online conversions.

Effort = Sf + (Load/(2 x pi x (R/p) x Se))

where:
p = pitch of the screw
Se = screw efficiency = Standard lead screw will be between 20% (.2) and 40% (.4)
Sf = static force. This is the force that is needed to start the movement. The number may be eliminated, but it is good to use a number in the 5 N to 20 N range.
Load = the expected load that the effort will need to carry (i.e., the router and the included axis assembly that the motor will need to lift)
R = radius of the lead screw

This formula is based on the "law of the machine"

The final effort amount with its unit of newtons and R will be the torque. For example, if the effort comes to 100 N (newtons) and the R is .5 inches, then you can assume that the effort is 50 N-in since it would take twice the effort to turn form the one inch mark from the center of the shaft.

Example:

Load = 90 N (20.2 lbs)
R = 1 inch since that is the length from the center of the shaft that the motor is rated
p = 1 inch / 13 = .08 inches

Effort = 5 N + (90 N / (2 x 3.14 x (1 / .08) x .2))
Effort = 5 N + (90 N / (6.28 x 12.5 x .2))
Effort = 5 N + (90 N / (15.7))
Effort = 5 N + (5.73 N)
Effort = 10.7 N = 2.4 lbs = 38.4 oz-in

I am putting the oz-in on the end because the formula considers the distance from the center of the shaft to be one inch.

Therefore, a 425 oz-in motor would be able to lift a 20.2 lb Router with its accompanying assembly. If the assembly and router is heavier, plug in the numbers and determine the effort required.

With a bit of algebra, the formula can be rewritten to find the load:

Load = (Effort - Sf) x (2 x pi x (R/p) x Se)

Another formula that does not consider friction at all:

Effort = (Load x p) / (2 x pi x R)

Lets see if we get similar results:

Effort = (20 lb x .08 inches) / (2 x 3.14 x 1)
Effort = 1.6 / 6.28 = .255 lbs = 4.08 oz-in

The results from both formulas appear to be very small because a 13 TPI screw will have enormous mechanical advantage.

It is evident that the first formula that does consider friction that we are loosely estimating is far more conservative than the second formula. Either way, even the most conservative formula shows that the 425 oz-in motor will handle very large weights. If you are using a lead screw with only two turns per inch, .5 inch pitch, you can determine the requirements with the first formula.

Example for a 10 TPI 5 start (2 turns per inch) lead screw:

Load = 90 N (20.2 lbs)
R = 1 inch since that is the length from the center of the shaft that the motor is rated
p = 1 inch / 2 = .5 inches

Effort = 5 N + (90 N / (2 x 3.14 x (1 / .5) x .2))
Effort = 5 N + (90 N / (6.28 x 2 x .2))
Effort = 5 N + (90 N / (2.512))
Effort = 5 N + (35.83 N)
Effort = 40.828 N = 9.18 lbs = 146.88 oz-in

Customer Response:
thank you so much

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how do i calculate torque of stepper motor if lead screw coupled to motor shaft and load applied by lead screw on plate is 100 kg by vertically

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Pls

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1m 16mmdiameter ball screws calculations

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What is the max load that 2 NEMA 17 stepper motors (spaced 2 feet apart, both will be pushing up on the same gantry) can lift while using a rod with the following specifications T8 OD 8mm Pitch 2mm Lead 4mm for each motor.

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1
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HOW DO I DETERMINE THE AMOUNT OF SCREW WEIGTH THAT MY MOTOR CAN HANDLE
How do I cut on the inside of a polygon using CAMBAM?
The apply a machining operation that cuts along the inside of a polygon, you will need to use the profile machining operation located at the top of the user interface, the first icon in red to the left. Hovering over the icons will inform you of what machining operation the icon represents.

Select the polygon and click on the profile icon. A new profile operation will be created in the left drawing pane (outline of machining operations). Underneath the drawing pane, there is another pane with parameters for the profile listed. Find the Inside/Outside parameter and click just right of that parameter to change the setting to inside.
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How do I cut on the inside of a polygon using CAMBAM?
HOW BAD IS THE SMOKE AND EXHAUST USING BLACKTOOTH?
I'll be honest, it can be pretty awful at times. You'll want a dedicated exhaust line. Cut a new hole, make a dedicated line. Also, invest in a charcoal air filter, it will help. Trust me. They can also be done DIY very inexpensively. Buy a "Universal Pre-filter" and simply wrap it around a screen and have air push down through the screen wrapped in the charcoal laden felt. $20 + fan + screen. Away you go =)
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HOW BAD IS THE SMOKE AND EXHAUST USING BLACKTOOTH?
Are you using Mach 3 or 4? Do you ever use the etherenet outlet to control drivers?
We still use Mach3 with a parallel port. We are looking into newer boards with USB/ethernet communication.
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Are you using Mach 3 or 4? Do you ever use the etherenet outlet to control drivers?
I AM CURRENTLY HAVING SOME PROBLEM SQUARING THE GANTRY AND MY STEPS PER INCH ARE NOT 1422.22 ACCORDING TO YOUR CALCULATIONS IN AUTO SET UP THEY COME OUT LIKE 1416.#### THIS A BIG DEAL?
Your steps per inch will vary. I suggest watching my calibration video.
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I AM CURRENTLY HAVING SOME PROBLEM SQUARING THE GANTRY AND MY STEPS PER INCH ARE NOT 1422.22 ACCORDING TO YOUR CALCULATIONS IN AUTO SET UP THEY COME OUT LIKE 1416.#### THIS A BIG DEAL?
I'm using ArtCam with my Black Toe. What Gcode version do you choose to work with EMC2
I have not heard of different versions of g-code, but ArtCAM would be able to give you the answer to this question, if their software is specifying that there are different versions.

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20
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I'm using ArtCam with my Black Toe. What Gcode version do you choose to work with EMC2
HOW COMPLEX IS YOUR KIT TO ASSEMBLE, AND MOST IMPORTANTLY - HARD IT SETUP CONTROL THE LASER WITH MACH3?
The blackTooth Laser cutter and Engraver can be built in a weekend. Take a look at the build instructions and try to determine if you feel you have sufficient capability to put together the laser system.
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HOW COMPLEX IS YOUR KIT TO ASSEMBLE, AND MOST IMPORTANTLY - HARD IT SETUP CONTROL THE LASER WITH MACH3?
THE LEAD SCREW IS VERY HARD TO TURN. BACKLASH BUSHING SEEMS BE TOO TIGHT AND BINDING ON SCREW. DO IT NEED LUBRICATION OR DID DAMAGE NUT WHEN INSERTING SCREW?
Yes, you can use lubrication, like 3-in-1 oil to make it a bit easier. You will need to run it up and down to break it in.

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THE LEAD SCREW IS VERY HARD TO TURN. BACKLASH BUSHING SEEMS BE TOO TIGHT AND BINDING ON SCREW. DO IT NEED LUBRICATION OR DID DAMAGE NUT WHEN INSERTING SCREW?