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Question #: 14486

Question: I have a KL23H2100-30-4B motor with a KL-4030 driver and my motor stalls if I set the rapid above 180 imp.

Current Solution

What mechanical drive system are you using? If your mechanical drive system connected to the stepper motor causes the motor to spin too fast, then you will be reaching the torque limit of the motor under the load of your axis.

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Other Possible Solutions to this Question

  • Can you sell me a kit to control my motor from the pc? I already have a motor, driver and power supply.

    All you need is a CNC controller like the following options:

    https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

    This controller is easy to connect using standard wire screw terminals and works with the mach3 control software.

    https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach4-mach3-USB-ethernet-Board

    This controller is a little bit more difficult to connect, but is a more feature-rich controller and will work with both mach3 and mach4 CNC control software titles.

    Specifically, a CNC controller connects to the computer via a USB cable and connects to the motor drivers. These controllers also connect to the limit switches, spindle/router control, air/fluid/mist control, etc.

    Click the link to add information to this solution:
    Can you sell me a kit to control my motor from the pc? I already have a motor, driver and power supply.

  • I have a KL-4030 stepper motor driver that I only have about an hour use on it but seems to be bad already. Has anyone out there had the same problem?

    The KL-4030 is a Keling 3.0 amp stepper motor driver. These are generally pretty robust drivers. You mentioned in the question that it worked for one hour. This sounds like it could be a contact issue with the wiring in the terminals. I would recommend that you check all of the connections. The terminals that are used in these drivers have terminals that are easily used incorrectly.

    Make sure to open the terminal all the way using a small screw driver. Then insert the exposed wire into the opening and re-tighten the terminal. Make sure of a good connection by tugging on the wires.

    Also, check kthe digital wires that connect from the driver to the control board.

    Click the link to add information to this solution:
    I have a KL-4030 stepper motor driver that I only have about an hour use on it but seems to be bad already. Has anyone out there had the same problem?

  • I bought Nema 24 motors and driver package with usb board. What do i need to have more speed? Cant even jog past 25 ipm without the motor stalling (not having enough torgue)

    We recommend checking the dip switch settings on your drivers, having the correct microstepping/amp settings along with the steps/unit will help the motors run as effective as possible.
    This is a default parameter that we use while we test our motors:
    Driver dip switch settings will be at a 1/16 microstepping and 2.7amp (11001100) for x/y-axis and the z-axis will be at 1/4 microstepping and 2.7amp (10101100).

    In planet-cnc with increasing the motor speed, you will have to modify the settings in planet-cnc (File/settings/setup) you will modify the initial speed, maximum speed, and the acceleration.
    X/Y-axis step/unit: 1422.22 initial speed:500 maximum speed:750 acceleration:25
    Z-axis step/unit: 1600 initial speed:100 maximum speed:300 acceleration:25
    The initial speed and maximum speed will have to be roughly tested and adjusted per application.
    Make sure to adjust the JOG slide bard underneath the axis controls on screen to about 750, to compensate for your x/y-axis adjustments. If left alone the speed will max out at the default setting.

    Here is a video tutorial to calculate the steps required depending on your mechanical linear motion components. (

    )

    Click the link to add information to this solution:
    I bought Nema 24 motors and driver package with usb board. What do i need to have more speed? Cant even jog past 25 ipm without the motor stalling (not having enough torgue)

  • Hello there, I am a beginner in trying to control a stepper with a pc, you can sell me a kit to control my motor from the pc. I already have a motor, driver, and power supply

    All you need is a CNC controller like the following options:

    https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

    This controller is easy to connect using standard wire screw terminals and works with the mach3 control software.

    https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach4-mach3-USB-ethernet-Board

    This controller is a little bit more difficult to connect, but is a more feature-rich controller and will work with both mach3 and mach4 CNC control software titles.

    Specifically, a CNC controller connects to the computer via a USB cable and connects to the motor drivers. These controllers also connect to the limit switches, spindle/router control, air/fluid/mist control, etc.

    Click the link to add information to this solution:
    Hello there, I am a beginner in trying to control a stepper with a pc, you can sell me a kit to control my motor from the pc. I already have a motor, driver, and power supply

  • Is there a way to change the direction of a motor with the motor to driver wiring?

    You can change the direction of a stepper motor's rotation by swapping the A and B coils where the stepper motor is connected to the stepper driver. This may not work with every stepper motor and driver combination.

    To do this:
    - Turn off all power to the stepper drivers. If this is not done, you will damage the stepper driver.
    - Wait at least 1 minute for the power to dissipate from the drivers and power supply.
    - Once power is off, remove the wires from the A+ and A- and insert these wires into the B+ and B- respectively. Then insert the wires that were in the B+ and B- into the A+ and A- respectively.

    Click the link to add information to this solution:
    Is there a way to change the direction of a motor with the motor to driver wiring?

  • I cannot turn the shaft of my stepper motor. It not even connected to a driver

    The motor is creating it's own EMF when you try to turn the shaft manually. When coils are connected (or not connected) to any circuit that is not powered can cause unpredictable results.

    The motor freezing from just turning it by hand with no connection is surely the wires touching each other. This is actually how we test if a motor is good or bad. If the motor freezes when two of the wires are touching, that means the motor is functioning properly since the magnets are causing current to flow through that coil opposing the magnet.

    Click the link to add information to this solution:
    I cannot turn the shaft of my stepper motor. It not even connected to a driver

  • Do I have to use the Postep Driver with the Pokey57CNC usb/ethernet board. Can I use the Motor Driver (24-40 volts DC, up to 3.0 amps, microstepping from 1 to 1/64) With The Pokeycnc USB/Ethernet board.

    Since the Pokey57CNC outputs standard pulse and direction signals, you can use any stepper driver. So, you do not need to use the Postep driver to operate your stepper motors.

    The Pokey57CNC control board is extremely feature rich and can be use to control very complex light or heavy CNC systems. Since most CNC system use high current drivers, the Pokey57CNC can be used with these systems.

    Click the link to add information to this solution:
    Do I have to use the Postep Driver with the Pokey57CNC usb/ethernet board. Can I use the Motor Driver (24-40 volts DC, up to 3.0 amps, microstepping from 1 to 1/64) With The Pokeycnc USB/Ethernet board.

  • I have the AVR programmer USBasp. Should I download and use the sparkfun driver as your tutorial states?

    I created videos that explain how to setup and install the USBasp here:

    &index=3&list=PLE72E4CFE73BD1DE1

    Do not use the video that show the setup of the USBTiny.

    Also, use this video that continues the USBasp installation.

    &index=4&list=PLE72E4CFE73BD1DE1

    Additional Information:



    Additional Information:



    Additional Information:

    Click the link to add information to this solution:
    I have the AVR programmer USBasp. Should I download and use the sparkfun driver as your tutorial states?

  • I just changed my X and Y to the ACME 1/2" 5 start lead screw. What are the motor tuning numbers. I have the book built machine.

    The settings that will have to be change will be your steps per inch in motor tuning (mach 3), or settings/axes(planetCNC). But we do not have the actual numbers/specs that will fit your 10 TPI 5 start lead screw, here is a tutorial video which explains how to get the exact numbers you need! (

    )

    Click the link to add information to this solution:
    I just changed my X and Y to the ACME 1/2" 5 start lead screw. What are the motor tuning numbers. I have the book built machine.

  • I purchased the spindle cooling kit with power supply. and was wondering if you have a diagram on installing or a video. thank you

    The 12V power supply has 3 terminals for AC in: N, L and earth ground. The output of the 12V power supply has 2 DC + and - terminals. Cut the connectors off of the ends of the fan and pump wires. Strip the red and black wires of both units. The fan will connect to the 12V power supply red to the + and black to the -. The pump will connect in the same way, but the white is not connected.

    Additional Information:

    Click the link to add information to this solution:
    I purchased the spindle cooling kit with power supply. and was wondering if you have a diagram on installing or a video. thank you

  • I have 8 wires wired to my driver in the right places. I need to know how to wire the relay Ken

    There is no need to connect a stepper motor to a relay. The stepper motor driver controls the stepper motor completely.

    Click the link to add information to this solution:
    I have 8 wires wired to my driver in the right places. I need to know how to wire the relay Ken

  • X AXIS STEPPER MOTOR STALLS AND SHUTTERS WHEN COMING FROM A STAND STILL WON'T MOVE WITHOUT PUSH BY HAND. I TOOK THE CHAINS OFF SPUN FINE WITH OUT LOAD. HAVE CHAIN HOOKED UP CAN MACHINE BACK FORTH HAND, NO HANG UPS OR ANYTHING, BUT TRY TO IT DOESN'T JUST SPINS OUT. ANY SUGGESTIONS?

    If your axis shutters and will not move unless moved by another force, that sounds like your acceleration is set too high. Lower the acceleration until it works well, then lower it a bit more to have a margin of safety.

    IF that didn't work, try swapping the X and Y drivers. That way you will pinpoint if the issue is the driver. If the proplem persists, then there may be an issue with the motor itself.

    The X and Y drivers can be easily swapped by swapping only the motor wires.

    - Remove the x-axis motor wires from the X driver.
    - Remove the Y motor wires from the Y driver.
    - Insert the X motor wires into the Y driver.
    - Insert the Y motor wires into the X driver.

    Now the Y-axis will move the gantry. Test the Gantry movement by moving the Y axis using the up and down arrow keys (mach3).

    Click the link to add information to this solution:
    X AXIS STEPPER MOTOR STALLS AND SHUTTERS WHEN COMING FROM A STAND STILL WON'T MOVE WITHOUT PUSH BY HAND. I TOOK THE CHAINS OFF SPUN FINE WITH OUT LOAD. HAVE CHAIN HOOKED UP CAN MACHINE BACK FORTH HAND, NO HANG UPS OR ANYTHING, BUT TRY TO IT DOESN'T JUST SPINS OUT. ANY SUGGESTIONS?

  • Where can I get a motor driver "TX14207", or a substitute with instructions?

    I would recommend using our 5.6 amp driver as a replacement for the TX14207 driver. Apparently, those drivers are found in the 6040 CNC routers and will not contain documentation since it is typically sold as a part of a greater assembly. Here is the link to the recommended driver:
    https://buildyourcnc.com/item/electronicsAndMotors-stepper-driver-6!0a

    Click the link to add information to this solution:
    Where can I get a motor driver "TX14207", or a substitute with instructions?

  • Can I drive my X axes with 2 motors using one motor driver?

    It is not recommended to drive two stepping (stepper) motors with a single driver. The driver will need to output the sum of the current that is rated for both motors. The best way to drive two motors on the same axis, or if you need the motors to spin in a synchronous fashion, then have each motor connected to their own driver and connect the signal wires from the drivers to the same signal step and direction pin on the breakout/interface board.

    Additional Information:



    Additional Information:



    Additional Information:

    Click the link to add information to this solution:
    Can I drive my X axes with 2 motors using one motor driver?

  • I PURCHASED A VFD AND SPINDLE FROM FRIEND, HIS SET UP IS 220. DON'T HAVE 220 IN MY SHOP. QUESTION CAN USE YOUR 110 WITH THIS SPINDLE??

    Depending if the spindle can work with this specific VFD, it might be possible. However we would not like to risk you working unit, with a possible match so we would like more details on your specific model and any information available on the spindle itself.

    Response
    The only info on the spindle is 2.2KW 400HZ 220V. Made by Zhong Hua Jiang.

    Was originally on a Delta C200 vfd. That is 220 single phase.

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    I PURCHASED A VFD AND SPINDLE FROM FRIEND, HIS SET UP IS 220. DON'T HAVE 220 IN MY SHOP. QUESTION CAN USE YOUR 110 WITH THIS SPINDLE??

  • I have cnc fiber laser cutting machines it has operating software cypcut and I need to change it to Mech 3 or 4 do I have to buy the driver card with the software or only the software?

    Mach3 and Mach4 typically use specific controller cards that are compatible with the software. If your controller connects to your computer using either a USB or Ethernet connection, then you will probably need to change the controller card as well, unless your controller card contains a plug-in that works with the Mach3 or Mach4 software.

    Click the link to add information to this solution:
    I have cnc fiber laser cutting machines it has operating software cypcut and I need to change it to Mech 3 or 4 do I have to buy the driver card with the software or only the software?

  • I have a parallel. breakout board. and no parallel port at the back of my computer do those parallel. cards. work with the breakout board?

    If your computer does not have a parallel port, all you will need is a low cost PCI parallel adapter card (these can be found on amazon for $15-$20). If you plan on using a laptop (not recommended) you can try to find a PCMCIA parallel adapter, but many people have frequent issues with this setup. A more expensive solution would be to purchase a USB smooth stepper board. Unfortunately, we do not supply any of these adapters and cannot attest to their reliability.

    Additional Information:
    ur gay

    Additional Information:

    Click the link to add information to this solution:
    I have a parallel. breakout board. and no parallel port at the back of my computer do those parallel. cards. work with the breakout board?

  • if i purchase the 4 Axis Electronic Combos and the Combo #1 with hardware, plans and DVD what else do i need to have a complete cnc machine

    Other items you will need if you are purchasing the electronic combo (motors, drivers, power supply and computer interface) and the hardware and plans kit:

    You will need the wood to create the structure of the machine. You will need a router to serve as the cutting instrument. You will need a computer to control the machine and the software that will serve as the control program. You will also need lead screws and rails (aluminum angles). If you intend to have faster travel than 20 ipm, we recommend purchasing the 5 start lead screws so you can achieve up to 300 ipm. https://www.buildyourcnc.com/item/mechanical-leadscrews-leadnuts-!5-5-starts-10-tpi

    Click the link to add information to this solution:
    if i purchase the 4 Axis Electronic Combos and the Combo #1 with hardware, plans and DVD what else do i need to have a complete cnc machine

  • What side of the x and y axis do you mount the stepper motor to? If it does not matter what side, do I have to change something in mach3?

    It is usually best to mount the motor in a way so it is spinning clockwise to avoid confusion.

    Additional Information:
    ok, but lets say the motors turn clockwise. if you mount it to ether side of the y axis it will pull to that side so what are the correct positions of the stepper motors. is it the left side or the right side of the y axis and also is it the front or back of the x axis?

    Additional Information:
    cw250 with mach3 controller

    Click the link to add information to this solution:
    What side of the x and y axis do you mount the stepper motor to? If it does not matter what side, do I have to change something in mach3?

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