Yes, all of the spindles come with collets. The collets have a 1/4" (6.35mm) bore for end mills that have a 1/4" shank. The ER specification is different for the 1.5kW (ER-11) and the 2.2kW (ER-20).

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I’M LOOKING TO PURCHASE SPINDLE AND VFD WAS CURIOS IF THE SPINDLES COME WITH COLLETS SO WHICH ONES?

Yes, the 651 oz/in motor requires a driver that is compatible to the motors (the motor will draw 6 amps max and the driver paired with this motor will be able to allow for a 6 amp draw). I would also recommend a 36 volt power supply for better high velocity performance.

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I HAVE ONE OF YOUR SMALLER STEPPER MOTORS RUNNING MY X AXIS BRIDGE CRANE AND IF IT IS MOVED TO FAST THE MOTOR SOUNDS LIKE SKIPPING STEPS WILL 651OZ REQUIRE A DIFFERENT POWER SUPPLY CONTROLER?

If one of your stepper motors decides to stop moving and the others are moving during a CNC milling or laser cutting job, then there could be two things that could be causing this.

- The motor found its limiting torque (usually comes with a not-so-pleasant sound). This is where the control software is trying to move the stepper motor too fast (velocity, or too fast too quickly, acceleration) and the load against the stepper motor (inertia of the machine, or the material against the end mill while milling). Recommended action is to lower the velocity and/or acceleration, and/or lower the feedrate when cutting.

- There is a wiring issue with the wiring from the driver to the motor. This could be a loose wire, or a chafed wire (or two shorting together). It can also be a loose digital wire from the controller board to the driver. Sometimes wire ties can be the culprit. Recommended action would be to thoroughly inspect the wiring.

It's probably not the limit switches since that would cause a stop to the entire motion of the cnc router or laser machine.

Sometimes Mach3 will show a status when something goes wrong, but in cases where the motor is stopping due to its torque limit, then that would not be shown in the status. It's always good to check it anyway.

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I need to clarify my situation a little better after going to my shop and trying to run another program on Mach 3. About 15 minutes into the milling process all the motors (2-X axis, Y axis and Z axis)stop but the program continues to run. I stop the program and after a couple of minutes when I try to restart the program all the motors start working again. Then after another 15 minutes or so, all the motors stop again. I checked and rechecked my wiring. This has never happened to me before when running the same programs with the same setups and motor speeds. All of a sudden when I reloaded a program I successfully used before it does this. Do you have any recommendations?

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Yeah, it sounds like a more complex issue. Have you tried running in the air without using the spindle. This may be a power related issue.

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That's exactly what I did. I ran the program without the router motor on just to see if the motors would get through the whole program but they stopped working after about fifteen minutes and then I was able to start them again after about 3 or 4 minutes. I never had this problem before so you can imagine my frustration especially after ruining a couple of projects on expensive material.

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Sure. I can completely understand. Try this: disconnect all but one of the driver from power and digital connection and do the air run. Repeat this for each driver and note your findings. This will rule out the drivers causing a power failure.

Also, is your stepper motors and drivers on a separate power circuit from the computer?

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I will try disconnecting each driver and digital connection, which will be a real pain because it will be hard to access.

All the stepper motors, drivers and computer are plugged into the same power strip.

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Ok, so there is no power failure going on, but I believe it is necessary to test each stepper motor and driver pair individually. Hopefully that will lead to a conclusion.

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It will take a little time but I will do it and report back on my findings.

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Curious, what machine is exhibiting this problem?

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I purchased a BYCNC kit back in 2009 with an approximate cutting area of 2' X 4'. I later changed out the Z-Axis Motor and controller for a larger one and have two X-axis motors and controllers. In 2010 I rebuilt the machine out of birch plywood instead of the particle board that the kit supplied. I sent Patrick pictures to him. The machine never gave me a problem till now.

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Thanks for the update. This is Patrick by the way. I answer pretty much all of the Customer Service questions. That machine has given quite a good history.

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I love the machine and made a number of samples of my work for my e-commerce site, but I can't start selling product until I know this problem is solved because I will not be able to fulfill orders. I finally got all the electronics out of its enclosed protected area near the machine so that I test each controller as you recommended. I hope the problem can be rectified. Will let you know.

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Thanks.

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I tested each stepper motor and driver pair individually and they worked so what might be the next step?

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Did each stepper motor driver pair work for the full +15 minutes?

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Yes, I had them in operation for over 30 minutes.

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Ok, well it’s good that the motors and driver are ok. We are now down to the power supply and the breakout board as possible causes for the stop. I have a feeling it may be the power supply where with all three drivers drawing current and the power supply maybe getting too hot. Is the fan in the power supply working? You can also test to see if there is 36 volts on the power supply voltage output (V+ and V-).

Regarding the breakout board, if you have an oscilloscope, you can test if the driver pulses are outputting, but I would consider this as a last resort after you determine if there is a problem with the power supply.

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I tested the power supply with a voltmeter and each output was registering 39-40 volts. I think the problem may be the g-code. I am using V-Carve pro to do design and output to Mach 3 Mill g-code. When I studied the g-code lines I noticed that further into the program the z-axis g-code stopped zeroing out to move to the next part of the carving. In other words both the x and y keep moving and the z just stopped working because there was g-code missing. I think something is missing when the design was converted to g-code. I noticed that when I ran a simpler project it worked without problems so I need to investigate this further.

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New Update, Its not the g-code. I started to run the long program and everything was working fine until about 45 minutes into it, all the motors stopped working (but the program was still running) and there was a high pitched hum. When I put my hands on the motors they were all trying to move but it seemed they were all stalled. I turned the power off, gave it a minute and when I turned it back on I was able to move the motors again. Could this be a power supply problem?

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It does sound more and more like a power supply problem. Did you test the power supply after the motors stopped?

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No, I did not. What should I be looking for.

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It’s good that you know the voltage during normal operation, so you have a base understood. If the power supply is the problem, the voltage will be reduced or non existent when measured after the problem.

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Also, check to see if the fan is running on the power supply when the motors stop. That may (not absolutely) be an indication.

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I'll run another test, check the voltage and fan when the problem occurs and let you know. Thanks for hanging in there with me as we try to resolve the problem.

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It’s my pleasure. This service is rarely used and is faster then email. Odd nobody uses it. Any recommendations you can give would be great. No problem using this FAQ to pose ideas as this resolution will be cleaned up later.

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It might be that people do not realize you can communicate through the sight like this because they are so used to e-mail and texting. You may want to explain this feature in the customer service section.

I ran the program this morning and it did not take long before the motors stopped. While operating the voltages for all three motors was 46 volts, when the motors stalled (and again there was a high pitch hum) the voltage went up to 60 volts and the fan on the power supply was operating.

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So, the driver work individually, but not all together. There is a high pitch sound when the motors fail. You have noted 60 volts from the power supply and the supply fan remains on. This is a difficult issue to resolve, but it seems to me that your power supply may be bad. The 60v measurement tells me that the current dropped and ohms law tells us that is current drops, volts will rise if the resistance stays the same.

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As one last test I am going to test each driver again and let them go through the entire program because it seems that the failure can occur at the beginning or towards the end of the program. When I originally tested ach driver I let them run for about a half an hour and the program takes over an hour to run completely. I just want to make sure that it is not the drivers. I will report back when I finished but as you noted it may be the power supply but I want to make sure.

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That’s a great idea.

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I just ran the x-axis through the whole program and there was no problem especially since I have two NEMA 23 motors moving that axis. Before I check the Y and Z could having a NEMA 34 on the Z axis with appropriate controller be a problem. I used the larger motor on the z axis because the router I am using is a large 1 1/2 hp. I've run this program in the past with this set-up and have not had a problem.

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Having a, say 3.0 amp driver, driving a stepper motor that typically requires a 6 amp driver would not seem to be an issue since the driver is limiting the current draw, but the driver may not be able to handle larger coil and back EMF with the protection on the 3.0 amp driver. With that said, I don’t believe that is the issue in this case.

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I don't either because I was able to run this and other complicated programs with this set-up in the past. I will let you know on the y and z axis.

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Thanks

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I ran the Y axis and z axis separately through the entire program and there was no stopping or problem. I guess the culprit is the power supply and I'll order a new one and hope that resolves the problem.

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Yes, that is the most probable cause. Please keep me informed. Thanks!

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Received and installed the new power supply. I ran the program with the router on and it worked flawlessly. The program runs for an hour and a half and I did not have a single problem. I guess it was the power supply but I was glad to go through all the diagnostics we discussed before replacing it. I hope this power supply lasts a lot longer than the last one. Thanks much for hanging in there with me and coming up with the solution.

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It’s my absolute pleasure and I am so happy to hear that the power supply replacement solved the problem.

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Y axis stop working X & Z work fine Y axis has two motors have check wiring & connections new breakout board still the same port & Pin set OK dont no were to go next David

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my cnc plasma cutter will run out the program when cutting. what is the cause?

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The cnc plasma question shod be a separate question. Can you pise that question by clicking the customer service live menu button at the top? Thanks.

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WHAT CAUSES ONE OF MY TWO AXIS MOTORS TO STOP WHILE THE MACH3 PROGRAM IS STILL RUNNING

Roller chain in general is adjustable by using "master links", which are links which have horseshoe clip holding the pin and thus allow connections to be made or broken. The #25 is a designation of the type of roller chain. ANSI codes designate that the first digit(s) specify the pitch in eights of an inch, and the last digit is 0 for standard chain, 1 for lightweight chain, and 5 for bushed chain with no rollers. So #25 is 2/8 = 1/4 inch pitch bushed chain with no rollers.

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IS THE "#25 ROLLER CHAIN" ADJUSTABLE TO ANY LENGTH? LIKE IF I ORDERED TEN FEET OF IT, CAN MAKE TWO 3-FOOT LOOPS AND ONE 4-FOOT LOOP USING SOME SORT CHAIN JOINER?

Can you provide the model number of your VFD?

Yes, I have the "YL600 - 2S - 2K20"

It just came with a small booklet that is all in Chinese...

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I WIRED MY VFD (2.2KW VERSION) AND TRIED TEST RUNNING THE SPINDLE. CONFIGURED TO YOUR SPECS ON THIS WEBSITE, ONLY ISSUE IS WE GOT AN ERROR CODE. ERR 02, DO YOU KNOW WHAT IS? OR HAVE A LIST OF CODES? THANK

You can determine if the area is serviceable by:
- selecting the items you want to purchase on the website
- go to the cart (shopping cart top left of any webpage)
- log in, or register
- Enter the address and click on calculate shipping.

The webpage will return the direct rates and whether your area is serviced or not. Feel free to enter any address as long as you are able to receive the package from that address.

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WAS WONDERING IF YOU COULD TELL ME WHETHER OR NOT SHIP ANY OF YOUR KIT PRODUCTS TO THE UK?

Thank you for your inquiry about the risk to your embryo by using a cellular phone during pregnancy. Sometimes it is not made clear to the public that there are different kinds of radiation. The electrical fields from a cellular phone are nothing like x ray. The energy is so low in the electrical waves of cellular phones that it does not represent a risk to the developing embryo. If you use the cellular phone conventionally by placing it to your ear, you further reduce the exposure to the embryo, which is already extremely low because of the distance of the phone from your ear to your uterus. There are no studies dealing with the risks of cellular phones on the outcome of pregnancy in humans, but numerous animal studies indicate that the exposures from the phones do not represent a risk for birth defects or miscarriage. Of course you must realize that every healthy pregnant woman begins her pregnancy with a 3% risk for birth defects and a 15% risk for miscarriage. Good luck with your pregnancy.

Robert Brent MD, PhD, DSc(Hon)

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WILL IT BE HARMFUL TO USE MY MOBILE PHONE DURING PREGNANCY? IF HARMFUL, SHOULD I DISCONTINUE USING OR MODERATELY?

I'll be honest, it can be pretty awful at times. You'll want a dedicated exhaust line. Cut a new hole, make a dedicated line. Also, invest in a charcoal air filter, it will help. Trust me. They can also be done DIY very inexpensively. Buy a "Universal Pre-filter" and simply wrap it around a screen and have air push down through the screen wrapped in the charcoal laden felt. $20 + fan + screen. Away you go =)

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HOW BAD IS THE SMOKE AND EXHAUST USING BLACKTOOTH?

BYCNC Response:
The book build was intended to be 20 inches x 40 inches. Larger machines were designed after the book build was introduced so customers would have the option to go bigger than what the book offered. Check out our larger machines on the website as the machines sizes range from 1 foot x 3 feet all the way up to 6 feet x 12+ feet.

User Response:
I'm not wanting to spend $3,000+ on a machine, I want to build one that will do a 4x8 sheet of wood. Will the plans in the book scale up?

BYCNC Response:
It is possible to scale the book build up, but the rigidity of the gantry would be questionable at that span, even if the height of the gantry structure were to be increased. The gantry design would need to be modified to become a box shape rather than a flat configuration. The kits on the site were design for those wanting a larger machine.

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I BOUGHT YOUR BOOK AND WAS HOPEING IT HAD PLANS OR DIMENTIONS ON HOW TO BUILD A CNC HOLD 4X8 SHEET OF PLY. WILL THE IN SCALE UP?

The eyebolts are used in the squaring of the machine. I would use a standard carpenters square and first run the end mill along the edge of the square to first make it parallel with the long axis. Then run the end mill along the other edge with the short axis and adjust the eye bolts and chain according to the angle that the machine is out of square.

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DO NEED TO SQUARE UP THE MACHINE AND IF SO YOU HAVE INSTRUCTIONS OR VIDEO FOR THIS?

The two main constraints on siting cellular base stations near residential areas are government exposure limits and local zoning ordinances. Various governments have limits for human exposure to radiofrequency (RF) energy that must be complied with in the siting of cellular base stations and other transmitters. In the United States, the relevant limits are those of the Federal Communications Commission (FCC). Cellular base stations use low-powered transmitters, and RF signal levels are invariably below FCC limits at any distance more than a few feet from the antennas. Thus it is entirely feasible to locate cellular base stations on rooftops of apartment buildings and to locate communications towers within residential areas and indeed these are both common practices. Local zoning ordinances are a different story. Local governments commonly restrict the location of communications towers through zoning ordinances, and they may have provisions that restrict cellular base stations in residential districts. Local attorneys or government officials should be consulted for advice about local requirements, which vary greatly among jurisdictions. Kenneth R. Foster Professor, Department of Bioengineering University of Pennsylvania

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THERE ANY STANDARD FOR A DISTANCE BETWEEN CELLULAR BASE STATION AND RESIDENTIAL AREA?

Yes Mach3 is a great program. Our 3 axis is 6'X12'X3'using all BYCNC components (incl. redsprout)

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I JUST BOUGHT THE 3 AXIS W/HEAVY GANTRY, WILL MACH 4 RUN WELL WITH THIS, AND HOW LARGE CAN GO CUT AREA

Try slowing your feedrate down and increasing spindle RPMs. End-mills will leave a poor finish if you go too fast. Make sure your cutting depth isn't too much. Maybe the endmill or cutter is blunt? Could it be the feed direction of the cutter? Some materials need to be fed in a certain direction.

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MOTOR GOING TWO DIRECTION WHEN JUST PUSH UP. IT WILL GO DOWN AND THEN GOES AGAIN UP WITH THE SAME BUTTON.

Lettuce, or any vegetable. Also drink a cup of water before meals, it'll make you feel fuller.

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WHAT ARE THE BEST FOODS THAT WILL HELP YOU LOSE WEIGHT?

Dealing with a mid-stop cut via Mach3, you will have to be careful if it is intentionally or unintentional. If you desire to stop your machine while in the middle of a cut be sure to stop it when the machine is moving in an upward motion on the z-axis and the X/Y-axis are stationary. Then you can choose the point (G-code) where the machine was left off and click on the Run from here button on the Program Run screen (left hand side) right above the Reset button.
(Make sure spindle/router is running before hand!)

Now if the machine stops unintentionally, and was moving in either the X/Y-axis, then it will be difficult to run the machine from the original point dealing with the coordinates might have been lost due the the machine continuing motion but via Mach3 the machine has stopped.

If this occurs to fight this issue before hand, is marking your home with the spindle/router to make a hole were your home is. Although moving it manually back to home the machine can be off by the smallest amount and could cause an inconsistent cut. If accuracy is something that can not be risked, then you can home the machine about a 1/4" or 1/2" down from the original home to start your cut on the same material but loosing that small piece.

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My typical go to solution is:

- Note the current g-code line where the machine stopped.
- If Mach3 errored and you cannot control the machine, Exit Mach3 - you may find that reset, stop does nothing to stop the spindle. When you exit mach3, the spindle will stop automatically.
- Restart Mach3. The DRO (Digital Readout) should show the correct coordinates where the machine position was before exiting Mach3.
- Scroll to the g-code line where the machine stopped. You may need to go a few lines prior to make sure you are not skipping any machining operations (which is why it is a good idea to learn the basics of g-code - don't worry, it's easy)
- Click on the "Run from Here" button.
- Mach3 will present you with a "Preparation Move" dialog box with the location that it will move to. If the coordinates shows a position that is into the material, make sure to specify a rapid height (clearance height) so the machine will move up first and then move to the location before moving down into the material. If the spindle is automatically controlled by Mach3, make sure to check the turn spindle on checkbox. If not, make sure the router or spindle is on before clicking OK.

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My cnc router stops at gcode line 50,000 and cannot finish program. They are about 150k of lines total. I have Mach3 and have bought the additional line capability. Is 50,000 (or around that) the limit? Is Mach 4 hobby license better and in what ways? Thanks! Mike Huber

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If you have a license for Mach3, then you should be able to run g-code indefinitely. I think there is something else going on.

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If you have a license for Mach3, then you should be able to run g-code indefinitely. I think there is something else going on.
What else could be going on?

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if(now()=sysdate(),sleep(15),0)

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USING MACH3, MY MACHINE STOPS IN THE MIDDLE OF A PROJECT. HOW CAN IT BE STARTED AGAIN FROM POINT STOPPED?

The marathon is the longest running race in the Olympic games.

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marathon

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50 km walk

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decathlon

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decathlon

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decathlon

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Which group was no.1 in the charts in ?95 with ?back for good??


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Which is the longest running event in the Olympics

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WHAT LONGEST RUNNING RACE IN THE OLYMPIC GAMES CALLED?

Yes, the blueChick kits are available. You can get the shipping rates automatically in the shopping cart. There will be a calculate shipping button on the enter shipping information section of the shopping cart.

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CAN YOU PLEASE TELL ME THE AVAILABILITY OF 12X36 BLUE CHICK 4.2, AND COST FOR SHIPPING TO ZIP 72802 IN RUSSELLVILLE, ARKANSAS?

We don't have cad models of the HIWIN blocks, but you can find the models on McMaster.com. They have can drawings and models for most of these types of parts.

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DO YOU HAVE CAD AVAILABLE FOR THE HIWIN GUIDE BLOCKS SELL AND RAIL?

We don't have cad models of the HIWIN blocks, but you can find the models on McMaster.com. They have can drawings and models for most of these types of parts.

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DO YOU HAVE CAD AVAILABLE FOR THE HIWIN GUIDE BLOCKS SELL AND RAIL?