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Question #: 14309

Question: Which machine would be best suited to cut intricate patterns into sheets of metal?

Current Solution

The machine that we sell that can cut intricate designs in sheets of metal would be any of our CNC Routers/Machines.
https://buildyourcnc.com/Item/milling

The main consideration would be the size of the cutting/engraving bed you will need. We have CNC Machines with routing areas ranging from 1'x3' to 6' x 12' or longer.

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Other Possible Solutions to this Question

  • IF I PURCHASE A GREENBULL 6X LONG Z CNC MACHINE KIT AND MACH3, WHAT ELSE WOULD BE REQUIRED TO ASSEMBLE THE WORKING MACHINE? HAVE CAD SOFTWARE.

    You will need to build the table unit for your machine. There are instructions on how to do this at the bottom of the product page here, https://www.buildyourcnc.com/Item/cnc-machine-blackFoot-v4
    There is no estimate on how much this will cost though, since there are too many variables involved to do this.

    - PC with parallel port and USB port
    - 20awg stranded wires for the motors - http://www.buildyourcnc.com/electronicscombo.aspx
    - 18awg stranded wires for power supply to drivers
    - 24awg stranded wires for breakout board to drivers
    (location and spacing of components varies from one person to another, so we do not provide cables/wires)
    - General purpose extension cord (cut the female end off) to provide power to power supply
    - USB cable to power breakout board
    - Parallel cable to communicate to breakout board
    - Router
    - (optional - instead of router) Spindle with power inverter http://www.buildyourcnc.com/SpindlesAndAccessories.aspx
    - (if purchasing spindle with inverter) General purpose extension cord (240v) (cut the female end off) to provide power to power inverter
    - End Mill(s) http://www.buildyourcnc.com/ProductsEndMills.aspx
    - CAD, and/or CAD-CAM software (to produce geometry, machine operations, and g-code) http://www.buildyourcnc.com/CNCsoftware.aspx
    - CNC control software (to read g-code and control machine) http://www.buildyourcnc.com/CNCsoftware.aspx

    This answer is applicable to most of our machines with the exception of the greenLean and the blueChick since those machines are equipped with a table structure.

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    IF I PURCHASE A GREENBULL 6X LONG Z CNC MACHINE KIT AND MACH3, WHAT ELSE WOULD BE REQUIRED TO ASSEMBLE THE WORKING MACHINE? HAVE CAD SOFTWARE.

  • WHAT WOULD NEED TO HAVE A FULLY OPERATIONAL MACHINE?

    PC with parallel port and USB port
    20awg stranded wires for the motors - http://www.buildyourcnc.com/electronicscombo.aspx
    18awg stranded wires for power supply to drivers
    24awg stranded wires for breakout board to drivers
    (location and spacing of components varies from one person to another, so we do not provide cables/wires)
    - General purpose extension cord (cut the female end off) to provide power to power supply
    - USB cable to power breakout board
    - Parallel cable to communicate to breakout board
    - Router
    - (optional - instead of router) Spindle with power inverter http://www.buildyourcnc.com/SpindlesAndAccessories.aspx
    - (if purchasing spindle with inverter) General purpose extension cord (240v) (cut the female end off) to provide power to power inverter
    - End Mill(s) http://www.buildyourcnc.com/ProductsEndMills.aspx
    - CAD, and/or CAD-CAM software (to produce geometry, machine operations, and g-code) http://www.buildyourcnc.com/CNCsoftware.aspx
    - CNC control software (to read g-code and control machine) http://www.buildyourcnc.com/CNCsoftware.aspx
    - If the machine does not have the table included, then a table will need to be built. The rails, chain and chain mounts are included that are used on this table.

    Additional Information:

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    WHAT WOULD NEED TO HAVE A FULLY OPERATIONAL MACHINE?

  • HOW LONG WOULD IT TAKE FOR MY TO BUILD A MACHINE?

    The length of time it will take to build a CNC machine kit is not an easy answer. There may be a wide array of circumstances that limit a persons abilities to build the cnc machine kit in an efficient timeframe; however, if you have moderate dexterity and moderately mechanically inclined, you should have no problem building one of our machines within one weekend if the project has very little downtime.

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    HOW LONG WOULD IT TAKE FOR MY TO BUILD A MACHINE?

  • MY LASER MACHINE VERTICAL DOES NOT ACTIVATE THE LASER TUBE, VERIFY THE POWER SUPPLIES AND THEY ARE WORKING WHICH THE PROBLEM CAN BE

    Same issue here -- TTL output from the AWC708C never seems to be pulled low. Still troubleshooting.

    Click the link to add information to this solution:
    MY LASER MACHINE VERTICAL DOES NOT ACTIVATE THE LASER TUBE, VERIFY THE POWER SUPPLIES AND THEY ARE WORKING WHICH THE PROBLEM CAN BE

  • WHICH MACHINE SHOULD I BUY, THE GREENBULL OR BLACKFOOT?

    The greenBull can range is routing width sizes of 5 feet and 6 feet. The blackFoot has a 4 foot routing width.

    Previous Solution:
    The greenBull machine has a sturdier gantry than the blackFoot, so you can be more agressive with the cutting feedrate (cutting speed). The blackFoot is also a good machine, but it all comes down to the speed at which you want to produce the fabrication

    The spindle is also highly recommended for it's quietness and easier cleanup (no fan blowing the dust in the air)

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    WHICH MACHINE SHOULD I BUY, THE GREENBULL OR BLACKFOOT?

  • WHICH MACHINE SHOULD I BUY, GREENBULL OR BLACKFOOT?

    The greenBull can range is routing width sizes of 5 feet and 6 feet. The blackFoot has a 4 foot routing width.

    Previous Solution:
    The greenBull machine has a sturdier gantry than the blackFoot, so you can be more agressive with the cutting feedrate (cutting speed). The blackFoot is also a good machine, but it all comes down to the speed at which you want to produce the fabrication

    The spindle is also highly recommended for it's quietness and easier cleanup (no fan blowing the dust in the air)

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    Additional Information:

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    WHICH MACHINE SHOULD I BUY, GREENBULL OR BLACKFOOT?

  • USING MACH3, MY MACHINE STOPS IN THE MIDDLE OF A PROJECT. HOW CAN IT BE STARTED AGAIN FROM POINT STOPPED?

    Dealing with a mid-stop cut via Mach3, you will have to be careful if it is intentionally or unintentional. If you desire to stop your machine while in the middle of a cut be sure to stop it when the machine is moving in an upward motion on the z-axis and the X/Y-axis are stationary. Then you can choose the point (G-code) where the machine was left off and click on the Run from here button on the Program Run screen (left hand side) right above the Reset button.
    (Make sure spindle/router is running before hand!)

    Now if the machine stops unintentionally, and was moving in either the X/Y-axis, then it will be difficult to run the machine from the original point dealing with the coordinates might have been lost due the the machine continuing motion but via Mach3 the machine has stopped.

    If this occurs to fight this issue before hand, is marking your home with the spindle/router to make a hole were your home is. Although moving it manually back to home the machine can be off by the smallest amount and could cause an inconsistent cut. If accuracy is something that can not be risked, then you can home the machine about a 1/4" or 1/2" down from the original home to start your cut on the same material but loosing that small piece.

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    My typical go to solution is:

    - Note the current g-code line where the machine stopped.
    - If Mach3 errored and you cannot control the machine, Exit Mach3 - you may find that reset, stop does nothing to stop the spindle. When you exit mach3, the spindle will stop automatically.
    - Restart Mach3. The DRO (Digital Readout) should show the correct coordinates where the machine position was before exiting Mach3.
    - Scroll to the g-code line where the machine stopped. You may need to go a few lines prior to make sure you are not skipping any machining operations (which is why it is a good idea to learn the basics of g-code - don't worry, it's easy)
    - Click on the "Run from Here" button.
    - Mach3 will present you with a "Preparation Move" dialog box with the location that it will move to. If the coordinates shows a position that is into the material, make sure to specify a rapid height (clearance height) so the machine will move up first and then move to the location before moving down into the material. If the spindle is automatically controlled by Mach3, make sure to check the turn spindle on checkbox. If not, make sure the router or spindle is on before clicking OK.

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    My cnc router stops at gcode line 50,000 and cannot finish program. They are about 150k of lines total. I have Mach3 and have bought the additional line capability. Is 50,000 (or around that) the limit? Is Mach 4 hobby license better and in what ways? Thanks! Mike Huber

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    If you have a license for Mach3, then you should be able to run g-code indefinitely. I think there is something else going on.

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    If you have a license for Mach3, then you should be able to run g-code indefinitely. I think there is something else going on.
    What else could be going on?

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    Click the link to add information to this solution:
    USING MACH3, MY MACHINE STOPS IN THE MIDDLE OF A PROJECT. HOW CAN IT BE STARTED AGAIN FROM POINT STOPPED?

  • WHAT WOULD BE THE COST OF FREIGHT TO SOUTH AUSTRALIA?

    You can determine if the country is serviceable by:
    - selecting the items you want to purchase on the website
    - go to the cart (shopping cart top left of any webpage)
    - log in, or register
    - Enter the address and click on calculate shipping.

    The webpage will return the direct rates and whether your area is serviced or not. Feel free to enter any address as long as you are able to receive the package from that address.

    The shipping times are determined by the service you select in the shopping cart. If a machine is purchased, we generally have a one week lead time unless otherwise stated in the description of the machine's product page.

    Additional Information:

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    WHAT WOULD BE THE COST OF FREIGHT TO SOUTH AUSTRALIA?

  • WHAT IS THE SHIPPING COST OF MACHINE TO AUSTRALIA?

    You can determine if the country is serviceable by:
    - selecting the items you want to purchase on the website
    - go to the cart (shopping cart top left of any webpage)
    - log in, or register
    - Enter the address and click on calculate shipping.

    The webpage will return the direct rates and whether your area is serviced or not. Feel free to enter any address as long as you are able to receive the package from that address.

    The shipping times are determined by the service you select in the shopping cart. If a machine is purchased, we generally have a one week lead time unless otherwise stated in the description of the machine's product page.

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    WHAT IS THE SHIPPING COST OF MACHINE TO AUSTRALIA?

  • DO NEED TO SQUARE UP THE MACHINE AND IF SO YOU HAVE INSTRUCTIONS OR VIDEO FOR THIS?

    The eyebolts are used in the squaring of the machine. I would use a standard carpenters square and first run the end mill along the edge of the square to first make it parallel with the long axis. Then run the end mill along the other edge with the short axis and adjust the eye bolts and chain according to the angle that the machine is out of square.

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    DO NEED TO SQUARE UP THE MACHINE AND IF SO YOU HAVE INSTRUCTIONS OR VIDEO FOR THIS?

  • DOES THE PRICE OF 2’ X 4’ ROUTER INCLUDE EVERYTHING WOULD NEED TO START ROUTING?

    You will need the following:
    - router/spindle for the machine
    - computer to control the machine
    - construct a table if the optional table is not purchased
    - wire and cable to connect all of the electronics

    Additional Information:
    - software to run the gcode (purchased separately)

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    DOES THE PRICE OF 2’ X 4’ ROUTER INCLUDE EVERYTHING WOULD NEED TO START ROUTING?

  • WHAT MATERIALS CAN THE GREENBULL MACHINE CUT? LASER ETCH?

    The Greenbull machine can cut a very wide variety of materials ranging from foam to aluminum. We recommend the use of our 2.2kW spindle to allow the greatest flexibility. Aside from that, the most important thing is to use an appropriate end mill for the material you are cutting and to use appropriate speeds and feed rates.



    BYCNC Response:
    Our 40W laser can cut up to about 1/4" materials ranging from wood and acrylic down through lighter materials such as leather, fabric, foam, etc. Speed and final cut are greatly enhanced by an air assist upgrade. We also offer an 80W laser which has approximately twice the capabilities of the 40W.

    Additional Information:

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    WHAT MATERIALS CAN THE GREENBULL MACHINE CUT? LASER ETCH?

  • CAN YOU RECOMMEND WHICH CNC MACHINE TO GO WITH FOR CUTTING MELAMINE AND MAKING KITCHEN DOORS FROM MDF. ALSO DO PROVIDE TRAINING ON OPERATING SETTING UP SHOP PRODUCTION USE? THANKS

    All of our CNC machines can cut melamine. If your application (kitchen doors) requires large cutting area, then I would recommend the following machines:

    - greenBull 4x (4'x8'), 5x (5'x10') or 6x (6'x 12')

    - greenLean 4'x8' vertically oriented CNC machine

    - Or our Fabricator Pro 4'x8' metal CNC machine

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    CAN YOU RECOMMEND WHICH CNC MACHINE TO GO WITH FOR CUTTING MELAMINE AND MAKING KITCHEN DOORS FROM MDF. ALSO DO PROVIDE TRAINING ON OPERATING SETTING UP SHOP PRODUCTION USE? THANKS

  • BUT DIDN'T SEE ANYTHING ABOUT COOLING THE LASER OFF - IS YOUR SETUP LIKE MOST OTHERS NEED BUCKET OF DISTILLED WATER TO PUMP THROUGH MACHINE?

    Cooling is not as tricky as you might think. There is 3 ways to approach this, only 2 really matter for a low scale 40w setup. First one is the cheapest and easiest. The higher the temp of water the worse your performance will be, from what I understand anything in the 30C range is about the most tolerable it gets. Lower is better. But not frozen...from what I've been told a very experienced cutter, he found 8C was the highest power he achieved.

    1. Use a 5 Gallon resovoir system which gives you a fairly large space of water to heat up before you need to tend to it. Add about a cup of anti-freeze to the mix of DISTILLED water. You don't want ANY minerals in the water that might build up in your system. The anti-freeze works to keep algae and other ickies from growing in your water.

    2. Use a smaller resovoir system (or even closed loop) and install 1 or more radiators found in CPU cooling systems with 120mm fans attached. This will continously cool your water system to ambient room temperatures, but with a tiny resovoir it will be difficult to add things like ice-packs to drop the temps if the ambient is quite hot.

    3. Using an industrial coolant system. Overkill and unless your cutting A LOT, this is a very expensive option to take. You can also explore the idea of Peltier cooling but it is extremely expensive electricity/BTU wise compared to an industrial cooler.

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    BUT DIDN'T SEE ANYTHING ABOUT COOLING THE LASER OFF - IS YOUR SETUP LIKE MOST OTHERS NEED BUCKET OF DISTILLED WATER TO PUMP THROUGH MACHINE?

  • CAN I GET DXF FILES FOR THE UPDATED PARTS OF MY MACHINE?

    Yes, the customer will need to sign our NDA (Non Disclosure Agreement) form and send it back to us. We will then send the dxf of the specific updated part of the machine.

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    Click the link to add information to this solution:
    CAN I GET DXF FILES FOR THE UPDATED PARTS OF MY MACHINE?

  • WHICH TRAVELERS ARE RECOMMENDED TO BE VACCINATED?

    Healthcare providers should vaccinate any person who failed to get vaccinated in the previous vaccination season and who wants to reduce their risk of acquiring influenza during their upcoming travel, particularly if they are at high risk for influenza-related complications. This includes persons who are traveling to the tropics, traveling with organized tourist groups at any time of year, or traveling to the Southern Hemisphere during April-September.

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    WHICH TRAVELERS ARE RECOMMENDED TO BE VACCINATED?

  • MY COMPUTER DOES NOT HAVE A PARALLEL PORT. HOW DO I INTERFACE WITH THE MACHINE?

    If your computer does not have a parallel port, all you will need is a low cost PCI parallel adapter card (these can be found on amazon for $15-$20). If you plan on using a laptop (not recommended) you can try to find a PCMCIA parallel adapter, but many people have frequent issues with this setup. A more expensive solution would be to purchase a USB smooth stepper board. Unfortunately, we do not supply any of these adapters and cannot attest to their reliability.

    Additional Information:
    ur gay

    Additional Information:

    Click the link to add information to this solution:
    MY COMPUTER DOES NOT HAVE A PARALLEL PORT. HOW DO I INTERFACE WITH THE MACHINE?

  • DO WE CAN BUILD OUR CNC MACHINE WITH TOW TORCHES (PLASMA TORCH & OXY ACETYLENE TORCH)?

    As you know, the plasma nozzle must be close to the cutting area and you will need some way to keep the nozzle at the right level with some type of device. The spray is downward, so you will need a contained area with a sheet of water at the bottom to extinguish he spray. You should have no problem using our machines for this application since you would need to product the table bed.

    Click the link to add information to this solution:
    DO WE CAN BUILD OUR CNC MACHINE WITH TOW TORCHES (PLASMA TORCH & OXY ACETYLENE TORCH)?

  • I WOULD LIKE TO KNOW IF THERE IS A STORE OR SHOP WHERE CAN SEE THE PRODUCT AND BUY IT?

    If you are located near Houston, Texas area you can stop by our shop. If you are not near us, you can check in our forums, and see if you can find someone in your area that has one of our machines, and would be willing to let you come see it in action.

    Click the link to add information to this solution:
    I WOULD LIKE TO KNOW IF THERE IS A STORE OR SHOP WHERE CAN SEE THE PRODUCT AND BUY IT?

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