The type of wire that should be used between the spindle and the VFD (Variable Frequency Driver also called the inverter) should be of stranded type and we use between 18 and 16 AWG.

The total current is divided among the three coil wires, therefor a wire gauge of 16 should be sufficient.

Currently we use 20AWG 4 conductor.

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What size of wire do you use to connect the VFD to the spindle?

U - Pin1
V - Pin2
W - Pin3
Pin4 Dead

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My home made cnc is a big problem with my NC connection. When in start my spindle it will be gone wrong. It will be limith switch problem anytime. Need help thanks.

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HOW TO CONNECT THE SPINDLE INVERTER?

Remember, steps to correct and troubleshoot issues with any electrical devices should be done by a professional electrician.

If you have an HY series VFD, the fault codes are below:

OC-1: Over-current during ramp up or over-current at constant speed.
Recommended actions: 1, 2, 3, 4

OC-1: Over-current during ramp up or over-current at constant speed.
Recommended actions: 1, 2, 5, 6

OC-2: Over-current at deceleration or over-current at stop.
Recommended actions: 1, 7, 2, 9, 10

dL: Output short circuit.
Recommended actions: 11, 1, 10

Ou-1 or 2: Over-voltage at stop, over-voltage at acceleration, over-voltage at constant speed or over-voltage at deceleration
Recommended actions: 12, 13

Fb: Fuse break.
Recommended actions: 14, 10

Lu: Low voltage.
Recommended actions: 15, 16, 17

OH: Over heat of inverter.
Recommended actions: 18, 19, 20

OL-1: Inverter overload 150% per minute
Recommended actions: 2, 21, 22

OL-2: Motor overload 150% per minute.
Recommended actions: 21, 23, 24, 25, 26, 21

dT: Motor over-torque
Recommended actions: 21, 23

E.b.S.A or E.b.S.n or E.b.S.d or E.b.S.S: No feedback from the auxiliary coil or the lectromagnetic contactor
Recommended action: 27

bt: Braking transistor damage.
Recommended action: 27

CPu: CPU fault.
Recommended action: 27

E.E.E.S or E.E.E.n or E.E.E.d or E.E.E.A: EEPROM fault
Recommended action: 27


List of recommended actions:
If error shows at ramp up or at constant speed:
1. Check for a short circuit or partial short circuit and the insulation of the output wire is sufficient.
2. Increase the capacity or the inverter if it is too small. Replace with an inverter that has a larger capacity
3. Extend the ramp-up time
4. Decrease the torque and increase the set value.
5. Check if the motor is blocked and if there is a sudden change in load.
6. Check if there is a sudden chance in the power supply voltage.
7. Extend ramp down time
9. DC breaking is too high. Decrease DC breaking
10. Replace the inverter.
11. Check to see if there is a short circuit with the connection wire of the motor.
12. Extend the ramp-down time or add a breaking resistor.
13. Check the mains supply voltage and insure there isn't ant sudden change in voltage.
14. Send the inverter for repair.
15. Check whether the input voltage is normal
16. check whether there is a sudden change in load.
17. Check whether there is any phase missing.
18. Check the fan in the inverter. Is it spinning? Is it blocked? Does it have any foreign matter stuck on the fins of the fan? If so, clear the fan.
19. Check the ambient temperature in the space that the inverter is placed.
20. Check for adequate ventilation for the inverter where it is placed.
21. Check for jamming or any sudden change with respect to mechanical load.
22. Set the V/F curve correctly.
23. The motor is too small.
24. The motor is hot and the insulation of the motor degraded.
25. Check if the voltage has a large variance.
26. Check if there is a phase missing.
27. Contact the supplier

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I have cnc wood carving machine 1325 the inverter showing error 0006

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What is uc3 error

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My inverter read error oc-1 high frequency how you can help me please


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My inverter read error oc-1 high frequency how you can help me please


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203

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E2 error

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Hello , I have an Redsail cnc and I get the following error " UC3 "after that the spindle stops arter a small knocking sound ,would there be an solution to this ?

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what does it mean when my spindle VFD shows E o and stops.


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Vfd er.01.5c

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CPFO error displayed reason

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Solve it

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My Spindle VFD Holip HLPA01D523C get error E.OC.A after factory reset. and now get error E.OC.n after i change the starting mode from Start from Starting
Frequency to Frequency track start. whats wrong with the vactory setting?

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Er20

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Fault 503

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Fault 503

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What VFD do you have?

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When I on the motor the derave right oc2 it move then it stop again

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When I on the motor the derave right oc2 it move then it stop again


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what does it mean when my spindle VFD shows E.Lu.S and stops.

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Dear si my emetron ac drive ERR 05 PROBLEM

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Err04



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Err04


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Error 4

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Error 4

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what does it mean when my spindle VFD inverter shows OC-2?

The parallel board contains a relay that is connected to pin #16. You can use this relay as the start/stop by connecting the relay to the FOR and it's related digital GND pin on the VFD.

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How do you connect the spindle VFD to the parallel breakout board

Input to VFD:
240V Active - R
240V Neutral - S
Ground - E

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WHAT TERMINALS ARE USED TO CONNECT THE INVERTER WALL OUTLET?

U - Pin1
V - Pin2
W - Pin3
Pin4 Dead

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My home made cnc is a big problem with my NC connection. When in start my spindle it will be gone wrong. It will be limith switch problem anytime. Need help thanks.

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WHAT ARE THE OUTPUT INVERTER (VFD) CONNECTIONS TO SPINDLE?

There is a button on the front of the VFD that will cycle through RPM, Freq, and a few other readings. If there is a >> button on your VFD, that will work. If there is a mode button on your VFD, that should works as well.

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There is a >> disc button but it does not cycle through the display modes.

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Is there a parameter setting to make this button work to cycle thru the display modes?

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setting the starting rpm

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the vfd will not start the motor

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Any progress on this? I have the same issue.

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What model is your VFD?

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Mine is a YL620-G-5.5Kw

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That model will not be able to show RPM. You will be able to show the frequency, which can be used to determine the RPM. RPM equals the Frequency x 60.

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There is an Icon for RPM at the top of the display I cannot cycle through the different options to see the RPM

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At the top of my control panel is has 6 different lights which indicate what your seeing. in order from left to right they are COM, ALM, DISP, RUN, Hz, RPM I have seen the ALM light up on initial set up but that was fixes with a parameter change. The run light shows up when i turn the spindle on and and it is running. I am however not able to get any of the other lights to show or to get the RPMs to display

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If you do see an RPM light on the display, that panel sticker may be a sticker used for many types of VFDs and the RPM is not used. There is parameter: P00.24 which allows you to pick what to display. The choices a
re:
0: Display current target frequency. This will display your knobs, potentiometer, setting, not the actual spindle frequency.
1: Display electric machinery run frequency. This will display the actual frequency that the VFD is currently sending to the spindle.
2: Display electric machinery run current: this will display the current the spindle is currently drawing.
3: Display input AC voltage. Self explanatory.
4: Display mother line voltage. This will display the actual voltage at the input.
5: Display output voltage. This will display the voltage at the UVW terminals for the spindle.
6: Display speed paragraph number SPx. I believe this displays which frequency is being selected (P07.00 to P07.07, or 1 to 8 respectively).
7: Display inverter temperature. This is the temp of the VFD, self explanatory.
8: Display input signal X1-X3/output signal. This simply shows the inputs/outputs associated with the external terminals.
9: Display user variable. This one I have not delved into, so it may be something to look into.
10: Display user count value. Same, this one could be useful.
11: Display temporary debugging variable. Haven't tried this one, so I can't inform of any useful information but it won't pertain to this subject anyway.
12: Display automatic multisegment run step and time. I haven't delved into this one either, but it won't show RPM.

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How to display RPM instead of frequency on the VFD? I have the 2.2kv 110 volt spindle and inverter.

It is not necessary to connect the spindle VFD (Variable Frequency Drive also called an Inverter) to the computer or CNC motion electronics. The VFD can be controlled independently using the control panel on the VFD. The control panel has the ability to control all aspects of the spindle including Speed, Torque, limits, etc. However, you can connect the VFD to the computer so the CNC control program can control the spindle during the CNC Machine operation. You will need to connect the VFD to the computer via a serial conection (in this case, it is the RS-485 protocol).

The following are instructions on how to connect the VFD to Mach3 via this RS-485 serial connection.

The first thing you will need is the dynamic link library to pair with mach3 called the Huanyang VFD Mach3 PlugIn. You can find this file at the mach3 support forum here: http://www.machsupport.com/forum/index.php/topic,14182.0.html

You will also need to download the Microsoft .net 3.5 framework and install it: https://www.microsoft.com/en-us/download/details.aspx?id=21

Follow the pdf that comes with the library file, but here is a synopsis of what you need to do (I also added a lot more information that may be useful during this process as the manual does not cover the main connections that need to be done):

You will need to program your VFD so that it knows how to communicate with mach3 and the computer (go into the programming mode of the VFD and change these parameters):
- PD001 - value 2 - Enables with communication aspect of the VFD
- PD002 - value 2 - Enables frequency control from the communcations port
- PD163 - value 1 - VFD address
- PD164 - value 1 - Baud rate of 9600 (speed of the communication)
- PD165 - value 3 - 8N1 RTU - 8 bits (that's the size of the word that gets communicated), N (No parity or no error checking) and 1 (1 stop bit)

Copy the dll file to the PlugIns folder of mach3.

Connect the RX and TX lines to your computer. There are a couple ways you can do this, but the recommended way would be to use an FTDI USB device which converts a USB to a serial com port. The device will have Rx and Tx connectors to connect to the VFD terminals with the same labels. This method is recommended since serial ports are not as common in computers these days.

Next, you will need to configure mach3 to use the plugin library. Start mach3 and click on Menu -> config ->Config Plugins. Enable the new plugin by clicking on the red cross on the left column next to the plug in. Restart mach3 after doing this.

No you need to configure mach3 to use the HuanyangVFD plugin. Go to the ports & pins configuration and select the spindle setup tab. Make sure that the Disable Spindle Relays checkbox is unchecked. We don't want mach3 to output a signal for a relay since the spindle will start up and turn off within the VFD and not from an external relay.

Next, go to the HuanyangVFD settings by clicking on Menu -> plugin control -> HuanyangVFD. Set the parameters to the same settings you put into the VFD programming. The com port will be shown as new hardward when you plug in the USB FTDI device. A little bubble will be displayed at the bottom right where it will notify you that a new device is being installed (be patient while windows assigns a com port). Alternatively, you can use the windows device manager to see which port was set for the new USB FTDI device). You may need to restart mach3 several times until you get the correct information displayed in the PD001 and PD002 fields. When the com port is correct and the other parameters, like baud and VFD address is the same as you entered in the programming, then the PD001 and PD002 will show the number 2, otherwise, a 99 will appear which means that communication was not successful.

You can now control the on/off and RPM of the spindle using the RS485 communication between mach3 and the VFD.

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The question was how to connect the spindle to the redfy. I did not receive a VFD.
I have the redFly system and a 2.2kW Spindle - 110V how do i connect the spindle?

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If you received a spindle without a VFD, please contact us asap. Our spindle will not work without a VFD.

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Hi, how is this setup in mach4?

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how do I connect my spindle to mach3 so mach3 can control it

Change PD001 Source of Run Commands to '1'
Change PD005 Max operating frequency to 400hz
Change PD004 base frequency to 400hz
Change PD003 Main frequency to 400hz
Change PD006 Intermediate frequency to 2.5
Change PD008 max voltage to 220v
Change PD009 Intermediate voltage to 15v
Change PD010 Min voltage to 8
Change PD011 frequency lower limit to >100hz (120hz to start)
Change PD142 7 Amps
Change PD143 2
Change PD144 3000

Note: PD001 had to be changed back to 0 to allow for keypad control.
Note2: I had to reverse U and V to get the spindle to go forward in FWD. (reverse any two wires, u&v or w&v for example)

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HOW DO YOU SETUP THE SPINDLE INVERTER VFD?

The greenlean requires 56 feet of 1/4 Inside Diameter and 3/8 Outside Diameter silicon tube for the spindle.

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20

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HOW MUCH SILICONE TUBE DO I NEED FOR A GREEN LEAN TO CONNECT THE SPINDLE

It is possible to connect and configure the spindle VFD to the mach3 via an RS485 communication and protocol.

The first thing you will need is the dynamic link library to pair with mach3 called the Huanyang VFD Mach3 PlugIn. You can find this file at the mach3 support forum here: http://www.machsupport.com/forum/index.php/topic,14182.0.html

You will also need to download the Microsoft .net 3.5 framework and install it: https://www.microsoft.com/en-us/download/details.aspx?id=21

Follow the pdf that comes with the library file, but here is a synopsis of what you need to do (I also added a lot more information that may be useful during this process as the manual does not cover the main connections that need to be done):

You will need to program your VFD so that it knows how to communicate with mach3 and the computer (go into the programming mode of the VFD and change these parameters):
- PD001 - value 2 - Enables with communication aspect of the VFD
- PD002 - value 2 - Enables frequency control from the communcations port
- PD163 - value 1 - VFD address
- PD164 - value 1 - Baud rate of 9600 (speed of the communication)
- PD165 - value 3 - 8N1 RTU - 8 bits (that's the size of the word that gets communicated), N (No parity or no error checking) and 1 (1 stop bit)

Copy the dll file to the PlugIns folder of mach3.

Connect the RX and TX lines to your computer. There are a couple ways you can do this, but the recommended way would be to use an FTDI USB device which converts a USB to a serial com port. The device will have Rx and Tx connectors to connect to the VFD terminals with the same labels. This method is recommended since serial ports are not as common in computers these days.

Next, you will need to configure mach3 to use the plugin library. Start mach3 and click on Menu -> config ->Config Plugins. Enable the new plugin by clicking on the red cross on the left column next to the plug in. Restart mach3 after doing this.

No you need to configure mach3 to use the HuanyangVFD plugin. Go to the ports & pins configuration and select the spindle setup tab. Make sure that the Disable Spindle Relays checkbox is unchecked. We don't want mach3 to output a signal for a relay since the spindle will start up and turn off within the VFD and not from an external relay.

Next, go to the HuanyangVFD settings by clicking on Menu -> plugin control -> HuanyangVFD. Set the parameters to the same settings you put into the VFD programming. The com port will be shown as new hardward when you plug in the USB FTDI device. A little bubble will be displayed at the bottom right where it will notify you that a new device is being installed (be patient while windows assigns a com port). Alternatively, you can use the windows device manager to see which port was set for the new USB FTDI device). You may need to restart mach3 several times until you get the correct information displayed in the PD001 and PD002 fields. When the com port is correct and the other parameters, like baud and VFD address is the same as you entered in the programming, then the PD001 and PD002 will show the number 2, otherwise, a 99 will appear which means that communication was not successful.

You can now control the on/off and RPM of the spindle using the RS485 communication between mach3 and the VFD.

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Will this work with the brand called "best "vfd as well.

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Where Can i find vfd plug-in for yl-620a for mach3 MODBUS?

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How to connect the spindle VFD to RS-485 serial modbus

We use 16 AWG wires between the spindle and the VFD. This wire size has a maximum capacity for 22 Amps, a good buffer to eliminate any possibility for overheating. The 2.2kW using 220V may draw up to 10 Amps (220 x 10 = 2200).

That is, all three wires are sharing the total current draw.

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grounding a spindle


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What wire size to use from VFD to 2.2kW spindle?

Yes, you can use a 220 to 110 step down transformer to provide power to your 2.2kw VFD and spindle.

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Could I safely use a 2200w 220 to 110 converter and uninteruptable power supply with my 2.2kw inverter and spindle?

U - Pin1
V - Pin2
W - Pin3
Pin4 Dead

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My home made cnc is a big problem with my NC connection. When in start my spindle it will be gone wrong. It will be limith switch problem anytime. Need help thanks.

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HOW DO YOU HOOK UP THE SPINDLE TO INVERTER?

According to the supplier of the 2.2 kW spindle, the safest operating speed for the spindle is 6000 RPM. The supplier also stated that theoretically, the spindle can operate from 0 to 24,000 RPM. I am continuing a dialog with the supplier to delve deeper into understanding the configurations and ramifications of such configurations for operations outside of the safe boundaries into the "theoretical" ranges.

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I would like to know what the lowest rpm that can be acheived with the 2.2kw spindle and inverter and still have enough torque to drill

Spindles are generally covered up to 1 year after date of purchase. We do not repair them in house, but we do work with our manufacturer to replace defective units. Generally if you have a defective unit covered under warranty, we will issue a replacement.

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what is the warranty period and do you repair these in house? 2.2 kW (kilowatt) Water Cooled Spindle with Inverter (VFD)

Input to VFD:
240V Active - R
240V Neutral - S
Ground - E

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HOW DO YOU CONNECT THE INVERTER TO AC?

I would recommend using 14/3 power cable for the connection from the wall outlet to the VFD. The 14 is the gauge and the 3 is the number of conductors (wires) in the cable.

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What type of cable and gauge should I use from the vfd to the wall outlet?

Most of our power supplies allow for a 9 amp current draw.

For the Neutral, Live and earth ground, wire gauge for that level of current is 14 for relatively short cable lengths. Increase the gauge for longer lengths past 25 feet.

For the DC 24V output terminals to the drivers, 20 gauge is fine. If the power supply is connecting to only one driver, increase the wire gauge to 14.

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What gage wire should I use from motor to driver

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What wire AWG can I use to connect the power supply 24v 8.3 amps